HTEE series special infrared radiation coating for high temperature kiln

An infrared radiation coating and kiln technology, which is applied in coating, sustainable manufacturing/processing, chemical industry, etc., can solve the problems of coating performance impact, failure, and coating efficiency decline, so as to save energy and prevent the impact of coating performance , the effect of prolonging the service life

Inactive Publication Date: 2009-07-15
曾宏图 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there have always been problems in the selection of the application temperature of infrared radiation coatings. Extremely high temperatures are likely to have a great impact on the performance of the coating, and the efficiency of the coating will decrease or even fail.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0007] Embodiment one: zirconia 50%, silicon oxide 20%, aluminum oxide 8%, ferric oxide 3%, dichromium oxide 14%, sodium phosphate 3%, calcium carbonate 2%, the corresponding The liquid material (adhesive) is a special high-temperature adhesive, and its main components include: Y 2 o 3 0.5%, aluminum oxide 2%, iron oxide 3%, manganese oxide 2%, calcium carbonate 1%, the rest is tap water, and the ratio of solid material to liquid material is 3:2. Mix the above-mentioned solid material and liquid material in proportion, and stir evenly at room temperature. A kind of high-temperature infrared radiation coating mentioned in the present invention can be obtained.

Embodiment 2

[0008] Embodiment two: zirconia 50%, silicon oxide 20%, aluminum oxide 10%, ferric oxide 4%, dichromium oxide 14%, sodium phosphate 1%, calcium carbonate 1%, and the corresponding The liquid material (adhesive) is a special high-temperature adhesive, and its main components include: Y 2 o 3 1%, aluminum oxide 4%, iron oxide 3%, manganese oxide 3%, calcium carbonate 2%, the rest is tap water, and the ratio of solid to liquid is 3:2. Mix the above-mentioned solid material and liquid material in proportion, and stir evenly at room temperature to obtain a high-temperature infrared radiation coating mentioned in the present invention.

Embodiment 3

[0009] Embodiment three: zirconia 50%, silicon oxide 20%, aluminum oxide 15%, ferric oxide 3%, dichromium oxide 10%, sodium phosphate 1%, calcium carbonate 1%, the corresponding The liquid material (adhesive) is a special high-temperature adhesive, and its main components include: Y 2 o 3 2%, aluminum oxide 6%, ferric oxide 3%, manganese oxide 2%, calcium carbonate 2%, and the rest is tap water, keeping the ratio of solid material to liquid material at 3:2. Mix the above-mentioned solid material and liquid material in proportion, and stir evenly at room temperature to obtain a high-temperature infrared radiation coating mentioned in the present invention.

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Abstract

The invention relates to an HTEE series nocturnal radiation paint which is a special energy-saving material for a high temperature furnace and is applicable to petrochemical engineering furnaces and furnaces in the metallurgic, electric power, ceramic, architectural and aviatic industries and other industries, as well as civil furnaces. The invention utilizes a Y2O3 rare-earth nanophase material for enhancing the strength and the aging resistance performance of nocturnal radiation paint and provides a high temperature nocturnal radiation paint which is directly coated on the lining of a metal heating device or on a heater or a fire-resistant ceramic material of the high temperature furnace. The high temperature radiation paint has the advantages of high thermal efficiency, high temperature resistance, stable adhesive property, capability of effectively saving energy, furnace-body service life prolonging, and the like. The invention adopts the hydro-thermal method to synthesize the Y2O3 rare-earth nanophase material, the solid material of the high temperature paint is selected to comprise 50% of zirconia, 20% of monox, 8-15% of aluminum oxide, 3-6% of ferric oxide, 10-14% of chromium trioxide, 3-9% of sodium sodium phosphate and 1-3% of calcium carbonate. A corresponding liquid material (adhesive agent) is a special high temperature adhesive agent and mainly comprises 0.5-3% of Y2O3, 2-6% of aluminum oxide, 1-3% of ferric oxide, 0.4-2% of manganese oxide, 1-3% of calcium carbonate, and the balance of tap water. The ratio of the solid material and the liquid material is maintained to be 3:2. The solid material and the liquid material are proportionally mixed and then evenly stirred at the normal temperature, and then the special nocturnal radiation paint for the high temperature furnace can be obtained. The use temperature of the nocturnal radiation paint ranges from 1,200 DEG C to 1,800 DEG C.

Description

technical field [0001] The invention belongs to infrared radiation paint for high-temperature kilns, which can be used in petroleum, chemical industry, metallurgy, electric power, ceramics, construction, aviation, other industries and civil kilns. Background technique [0002] At present, in the field of high-temperature kiln technology, infrared radiation technology has been used to produce heating equipment. Since infrared electromagnetic waves can be absorbed by objects, the internal particles of the substance will resonate, so that the characteristics of the temperature rise of the object can be fully utilized. Depending on the material, molecular structure and temperature of the radiant, its radiation wavelength is also different. This property provides a variety of radiant coatings for the production of heating equipment to a great extent. Spraying infrared radiation paint on the inner wall of the industrial kiln can improve the blackness of the inner wall of the kiln,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D1/00C09D5/00F27D1/10
CPCY02P20/10
Inventor 司士辉
Owner 曾宏图
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