Process for producing enhanced wood fiber sponge

A technology of wood fiber and production process, applied in fiber raw material treatment, cellulose pulp post-treatment, cellulose pulp post-treatment modification and other directions, can solve the problems of serious harmful chemical residues, complex process flow, low sponge strength, etc. Not easy to allergic reaction, simple process, bright color effect

Inactive Publication Date: 2009-10-28
淄博鲁创家纺有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the production process of this kind of products, a large amount of organic solvents are used and the harmful chemical residues in the finished products are also extremely serious. After being discarded, they are not easy to decompose under natural conditions and pollute the environment.
Although the traditional wooden sponge is environmentally friendly, the process is complicated. The main disadvantage is that the sponge has low strength and is not durable.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] The production process of a reinforced wood fiber sponge according to the present invention is as follows: the wood pulp is soaked in a sodium hydroxide solution with a mass concentration of 40% for 50 minutes at a temperature of 35°C. Then the soaked wood pulp is stored at room temperature for 48 hours to degrease, so that it is fully fluffy and becomes α-cellulose; carbon disulfide is added to α-cellulose, and the sulfonation reaction is carried out for 2 hours to make it into a gel. is 30°C. The gel is fully stirred and mixed with a sodium hydroxide solution with a mass concentration of 30%, so that it becomes an α-cellulose viscose solution for use. The cotton is soaked and degreased in a sodium hydroxide solution with a mass concentration of 40% to increase its hydrophilicity, and then nitroamine is added to fully mix to soften the cotton fiber, and the cotton fiber is treated for later use. Sodium sulfate decahydrate, cotton fiber and color paste are added to α-c...

Embodiment 2

[0026] The production process of a reinforced wood fiber sponge according to the present invention is as follows: the wood pulp is soaked in a sodium hydroxide solution with a mass concentration of 50% for 30 minutes at a temperature of 40°C. Then the soaked wood pulp is stored at room temperature for 48 hours to degrease, so that it is fully fluffy and becomes α-cellulose; carbon disulfide is added to the α-cellulose, and the sulfonation reaction is carried out for 3 hours to make it into a gel. is 20°C. The gel is fully stirred and mixed with a sodium hydroxide solution with a mass concentration of 55%, so that it becomes an α-cellulose viscose solution for use. Soak and degrease the cotton in a sodium hydroxide solution with a mass concentration of 65% to increase its hydrophilicity, then add nitroamine and mix thoroughly to soften the cotton fiber, and treat the cotton fiber for later use. Sodium sulfate decahydrate, cotton fiber and color paste are added to α-cellulose v...

Embodiment 3

[0029] The production process of a reinforced wood fiber sponge according to the present invention is as follows: the wood pulp is soaked in a sodium hydroxide solution with a mass concentration of 43% for 39 minutes at a temperature of 38°C. Then store the soaked wood pulp at room temperature for 48 hours to degrease, make it fully fluffy and become α-cellulose; add carbon disulfide to α-cellulose, carry out sulfonation reaction for 2.5 hours to make it a gel, the reaction temperature is 27°C. The gel is fully stirred and mixed with a sodium hydroxide solution with a mass concentration of 35%, so that it becomes an α-cellulose viscose solution for use. Soak and degrease the cotton in a sodium hydroxide solution with a mass concentration of 55% to increase its hydrophilicity, then add nitroamine and mix thoroughly to soften the cotton fiber, and treat the cotton fiber for later use. Sodium sulfate decahydrate, cotton fiber and color paste are added to α-cellulose viscose, and...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention relates to a process for producing an enhanced wood fiber sponge, which belongs to the field of sponge production and particularly relates to a process for producing a wood fiber sponge. The process is characterized in that the preparation process of a raw material comprises the following steps: soaking wood pulp with an aqueous alkali, and then depositing the wood pulp to degrease to make the wood pulp become alpha-cellulose; adding carbon bisulfide into the alpha-cellulose to sulfonate the alpha-cellulose into a gel; mixing the gel with the aqueous alkali to form an alpha-cellulose viscose; putting cotton into the aqueous alkali for soaking and degreasing, adding nitramine into the aqueous alkali and mixing the mixture; adding sodium sulfate decahydrate, cotton fiber and color paste into the alpha-cellulose viscose to obtain the raw material; and putting the raw material into a cooking boiler, and adding water to the cooling boiler for cooking so as to prepare the wood fiber sponge. The wood fiber sponge is washed by a weak acid solution, then rinsed by a sodium hypochlorite solution and finally washed by a sodium thiosulfate solution. The cotton fiber is added into the wood fiber sponge, the fiber length of the cotton fiber is longer than that of the wood fiber, and the cotton fiber mixed into the wood fiber can enhance the strength and increase the durability and the service life of a sponge product.

Description

technical field [0001] The invention belongs to the field of sponge production, and in particular relates to a production process of wood fiber sponge. Background technique [0002] With the development of industrial civilization, people's awareness of environmental protection of industrial products has gradually increased, and the requirements for environmental protection have also been further improved. At present, the main materials of sponge products on the market are polyurethane and PVA. In the production process of this kind of products, a large amount of organic solvents are used and the harmful chemical residues in the finished products are also extremely serious. After being discarded, they are not easy to decompose under natural conditions and pollute the environment. Although the traditional wooden sponge is environmentally friendly, the process is complicated. The main disadvantage is that the sponge has low strength and is not durable. Therefore, it has becom...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D21H11/18D21H11/20D21C9/00D21C5/00D21C7/00
Inventor 齐共水
Owner 淄博鲁创家纺有限公司
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