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Zinc-aluminum-titanium-carbon intermediate alloy refiner, preparation method thereof and use thereof

A master alloy and refining agent technology, applied in the field of metal materials, can solve problems such as pollution, prolonging the holding time, and environmental pollution, and achieve the effects of simple operation process, prolonging the holding time, and reducing production costs

Inactive Publication Date: 2009-12-02
UNIV OF JINAN
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are many problems in refinement by means of salt, rare earth or aluminum-based master alloy refiner: the decomposition of salt in the zinc-aluminum melt brings other element pollution or inclusions (such as KF), which deteriorates the mechanical properties of the alloy ; Salts will corrode equipment during the smelting process, releasing toxic gases and smoke, which will cause deterioration of working conditions and environmental pollution; affected by production conditions and operating processes, when refined with salts and rare earths, zinc-aluminum alloys can The amount of effective refining elements absorbed is difficult to control, resulting in unpredictability of the refining effect; while the melting temperature of the aluminum-based master alloy refining agent is much higher than the melting temperature of zinc-aluminum alloys, it is necessary to greatly increase the refining temperature of zinc-aluminum alloys during refining. The smelting temperature of the alloy may greatly extend the holding time to ensure that the refiner melts and fully enters the zinc-aluminum liquid, which will lead to oxidation, burning loss, product inclusions of zinc-aluminum alloys, and increase the production cycle and increase production costs
Such a high amount of addition is not only costly, but also changes the chemical composition of the zinc-aluminum alloy matrix, and may generate unnecessary heterogeneous structures during the solidification process of the zinc-aluminum alloy, which will adversely affect other properties such as mechanics

Method used

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  • Zinc-aluminum-titanium-carbon intermediate alloy refiner, preparation method thereof and use thereof
  • Zinc-aluminum-titanium-carbon intermediate alloy refiner, preparation method thereof and use thereof
  • Zinc-aluminum-titanium-carbon intermediate alloy refiner, preparation method thereof and use thereof

Examples

Experimental program
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Embodiment 1

[0024] According to the following mass proportions: 47.2% pure zinc, 47.2% pure aluminum, 5% titanium sponge, 0.6% graphite powder; mix titanium sponge and graphite powder, divide into several parts, each part has a mass of 0.1-2 kg and wrap it in aluminum foil , standby; use a medium-frequency induction furnace to melt industrial pure aluminum to between 1000-1300 ° C, then add the inclusions of the mixture of titanium sponge and graphite powder to the molten aluminum in batches, react for another 5 minutes, and stop heating. Add pure zinc after the melt temperature drops to about 920°C, and then continue heating, and the temperature is controlled between 750-900°C. During the heating process, the electromagnetic stirring effect of the medium-frequency induction furnace is used to mix the components in the melt evenly, and then the melt is poured into the casting mold to obtain the zinc-aluminum-titanium-carbon intermediate alloy refiner. The composition of the obtained refin...

Embodiment 2

[0027] According to the following mass proportions: 71.6% pure zinc, 24% pure aluminum, 4% titanium sponge, 0.4% graphite powder; mix titanium sponge and graphite powder, divide into several parts, each part has a mass of 0.1-2 kg and wrap it in aluminum foil , Fen Fen; Melt pure aluminum to 1200°C in an intermediate frequency induction furnace, add Fen Nong sponge titanium and graphite powder mixture inclusions to the molten aluminum in batches, continue to react for 10 minutes, and stop heating. After the temperature of the above-mentioned melt drops to about 950°C, pure zinc is added, and the heating is continued, and the temperature is controlled between 700-850°C. During the heating process, the electromagnetic stirring effect of the medium-frequency induction furnace is used to mix the components in the melt evenly, and then the melt is poured into the mold, and after solidification, the zinc-aluminum-titanium-carbon intermediate alloy refiner is obtained. Its chemical co...

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Abstract

The invention belongs to the field of metal materials, and particularly relates to a zinc-aluminum-titanium-carbon intermediate alloy refiner used for refining zinc-aluminum alloy grain tissues and a preparation method thereof. The invention adopts a technical proposal that the zinc-aluminum-titanium-carbon intermediate alloy refiner comprises the following four components by mass: 35 to 73 percent of zinc, 20 to 53 percent of aluminum, 1 to 16 percent of titanium and 0.1 to 3 percent of carbon. The invention also provides the preparation method for the zinc-aluminum-titanium-carbon intermediate alloy refiner and use, and has the advantages that: because the intermediate alloy refiner is the same as a matrix of zinc-aluminum alloy to be refined, the matrix components of the zinc-aluminum alloy to be refined are not changed, and the intermediate alloy refiner can be added at the normal melting temperature of the zinc-aluminum alloy to be refined and melted in short time; the low adding amount of the intermediate alloy refiner achieves the aim of efficient refining; therefore, the use is quite convenient, and the production cost of the zinc-aluminum alloy can be greatly reduced.

Description

technical field [0001] The invention belongs to the field of metal materials, and in particular relates to a zinc-aluminum-titanium-carbon master alloy refining agent for refining the grain structure of zinc-aluminum-aluminum alloy and a preparation method thereof. Background technique [0002] Zinc-aluminum alloy has excellent casting properties, mechanical properties and processing properties, and has broad market application prospects. However, due to the wide crystallization temperature range of zinc-aluminum alloys, coarse primary α-Al dendrites are easy to form, resulting in shrinkage cavities, shrinkage porosity, and intragranular component segregation defects, resulting in a decline in mechanical properties and potential aging risks of products . In order to overcome the above problems, it is necessary to add a grain refiner to the zinc-aluminum alloy in actual production to refine the grains. [0003] At present, grain refiners used in zinc-aluminum alloys contain...

Claims

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Application Information

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IPC IPC(8): C22C1/03C22C1/02C22C18/04C22C21/10C22C30/06
Inventor 王振卿韩昌旭陈亚明杨中喜耿浩然
Owner UNIV OF JINAN
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