Tailor-welded blank roll bending formation device and method thereof

A technology of tailor-welded blanks and welding devices, which is applied in the field of tailor-welded blank roll forming method and its devices, and can solve the problems of plate springback and insufficient continuous production, high manufacturing cost of stamping dies, and offline time of punches, etc. , to achieve the effect of flexible organization and production, improved carrying capacity and light weight

Inactive Publication Date: 2010-03-10
NORTH CHINA UNIVERSITY OF TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, there are problems such as cracking, wrinkling, weld seam movement and springback in the stamping process of tailor-welded blanks, which affect the processing quality
Moreover, the manufacturing cost of stamping dies is high, the manufacturing cycle is long, and the product specifications and varieties that can be produced are limited. These problems are a big obstacle for enterprises to develop new products and compete for the market.
In addition, there is still a major disadvantage in the stamping of tailor-welded blanks: there is an offline time when the punch is raised during the stamping production process, and the production is not continuous and efficient.
However, this technical solution cannot solve the problems of plate springback and insufficient continuous production in the stamping forming of tailor-welded blanks

Method used

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  • Tailor-welded blank roll bending formation device and method thereof
  • Tailor-welded blank roll bending formation device and method thereof
  • Tailor-welded blank roll bending formation device and method thereof

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Experimental program
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Effect test

Embodiment

[0026] Plate 1 is high-strength stainless steel ZG10Cr13 with a thickness of 0.8mm and an initial size of 1100mm in length and 40mm in width; plate 2 is Q235 with a thickness of 2mm and an initial size of 1100mm in length and 60mm in width; plate 3 is high-strength stainless steel ZG10Cr13 with a thickness of 0.8mm, the initial size is 1100mm in length and 40mm in width, and it is formed into a U-shaped cross-section profile with a 90-degree angle between the vertical side and the web, such as Figure 2A , Figure 2B shown.

[0027] In the tailor welded blank roll forming device, the welding device uses a neodymium: yttrium aluminum garnet laser, the wavelength of the neodymium: yttrium aluminum garnet laser is 1064nm, and two welding devices 8 and 9 are arranged laterally. Adjust the roller gap between the upper and lower positioning rolls 4 and 5 before welding and the upper and lower positioning rolls 12 and 13 after welding to 2 mm in the middle part and 0.8 mm in both si...

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PUM

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Abstract

The invention relates to a tailor-welded blank roll bending formation device and a method thereof, belonging to the roll bending formation technology and equipment field. The tailor-welded blank rollbending formation device comprises before-welding upper and lower locating rollers, before-welding left and right locating rollers, after-welding welding device, after-welding left and right locatingrollers, after-welding upper and lower locating rollers and a formation roller bank. By adopting the device, two or more than blanks with different thickness, performance, material and surface coatingare welded together by the before-welding upper and lower locating rollers, the before-welding left and right locating rollers and the welding device, and then carry out roller bending formation through the after-welding left and right locating rollers, after-welding upper and lower locating rollers and the formation roller bank. Compared with the existing punching technology, the device can continuously produce tailor-welded blanks with any cross section in a high-efficiency and high-quality way.

Description

technical field [0001] The invention relates to the field of roll forming technology and equipment, in particular to a tailor welded blank roll forming method and a device thereof, which are used for producing tailor welded blank profiles with arbitrary cross-sections. Background technique [0002] In recent years, due to the consideration of environmental protection, energy, manufacturing cost reduction and safety issues, automobile lightweight has become the main goal of the development of domestic and foreign automobile industries. In the process of realizing the lightweight of automobiles, tailor-welded blanks are widely used in the field of automobile manufacturing. So far, the processing of tailor-welded blanks generally adopts stamping forming. [0003] However, there are problems such as cracking, wrinkling, weld seam movement and springback in the stamping process of tailor-welded blanks, which affect the processing quality. Moreover, the manufacturing cost of sta...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P23/06B23K37/04B21C37/00B21D43/00
CPCB21D5/08B23K9/02B23K10/02B23K11/061B23K13/01B23K26/21
Inventor 韩飞于帅刘继英艾正青
Owner NORTH CHINA UNIVERSITY OF TECHNOLOGY
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