Copper-tungsten/copper-alloy integrated contact and preparation method thereof

A copper alloy and contact technology, which is applied in the field of copper-tungsten/copper alloy integral contacts and their preparation, can solve the problems of reducing the reliability of switch operation, falling off copper-tungsten alloy, failing to meet high-voltage switches well, and reducing production. Steps, the effect of improving the bonding strength and increasing the thermal conductivity

A copper alloy and contact technology, which is applied in the field of copper-tungsten/copper alloy integral contacts and their preparation, can solve the problems of reducing the reliability of switch operation, falling off copper-tungsten alloy, failing to meet high-voltage switches well, and reducing production. Steps, the effect of improving the bonding strength and increasing the thermal conductivity

CN101699591AActive Publication Date: 2010-04-28XIAN FULAI ELECTRICAL ALLOY

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Firstly, use wet mechanical powder mixing, mix tungsten powder with a particle size of 2 μm and 300 mesh copper powder according to the weight content of tungsten (W) at 50%, spray and dissolve a saturated gasoline solution containing paraffin, and then sieve it to produce 40-mesh A copper tungsten particles; mix tungsten powder with a particle size of 4 μm and 300-mesh copper powder according to the weight content of tungsten (W) at 60%, spray and dissolve gasoline saturated solution containing paraffin, and sieve to make 40-mesh B copper tungsten particles; mix tungsten powder with a particle size of 2 μm and 4 μm (50% by weight) and 300 mesh copper powder according to the weight content of 70% tungsten (W) to make 40 mesh B copper tungsten particles ; The tungsten powder with a particle size of 6 μm and the 300-purpose copper powder are mixed according to the weight content of tungsten (W) as 80%, and the gasoline saturated solution containing paraffin is sprayed and ...

Embodiment 2

[0025] The preparation of the copper-tungsten alloy of the contact part is the same as in Example 1, followed by sintering to connect the chromium bronze (0.5% chromium) alloy conductive rod, and the atmosphere is controlled during the sintering process to improve the bonding strength. The specific method is first in hydrogen and then Sintered under nitrogen.

[0026] The copper tungsten / chrome bronze integral contact obtained in this embodiment is tested for bonding strength, and the test result is 337MPa, which is higher than the standard of 256MPa used by the current high-voltage switch factory, and the integral contact obtained in the present invention is tested for installation type, and the results show that It can meet the requirements of self-supporting integral contacts for switches and circuit breakers with voltage levels above 110-800Kv.

Embodiment 3

[0028] The preparation of the copper-tungsten alloy of the contact part is the same as in Example 1, and then the copper-tungsten alloy part is connected to the chrome-bronze conductive rod by electron beam welding.

[0029] The bonding strength test of the copper tungsten / chrome bronze integral contact obtained in this embodiment is carried out, and the test result is 290MPa, which is higher than the standard of 256MPa adopted by the current high-voltage switch factory, and the integral contact obtained in the present invention is subjected to a machine type test, and the results show that It can meet the requirements of integral contacts for switches and circuit breakers with voltage levels above 110-800Kv.

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Abstract

The invention relates to a contact material for high-voltage switches and discloses a copper-tungsten / copper-alloy integrated contact and a preparation method thereof. The copper-tungsten / copper-alloy integrated contact comprises a contact part and a conducting rod part, wherein the tungsten content of the contact part gradually decreases from head to tail. The preparation method comprises the following steps: firstly, mechanically mixing powder by a wet method to prepare copper-tungsten particles with different tungsten contents; secondly, putting the tungsten in the die cavity of a compression mold according to the weight contents of tungsten in a descending order to carry out the press forming; thirdly, putting the pressed blank in a graphite boat, and sintering and infiltrating the pressed blank in a sintering furnace in the hydrogen atmosphere to obtain the copper-tungsten alloy of the contact part; and finally, sintering the low-tungsten-content end of the copper-tungsten alloy and the copper conducting rod part or the copper alloy conducting rod part to form an integral body by using a sintering method, an electro-beam welding method or a diffusion welding method, thereby obtaining the copper-tungsten / copper-alloy integrated contact.

Description

technical field [0001] The invention relates to a contact material for a high-voltage switch, in particular to a copper tungsten / copper alloy integral contact and a preparation method thereof. The contact is suitable for a high-voltage switch and a circuit breaker. Background technique [0002] Copper tungsten contact materials are widely used in various circuit breakers, vacuum load switches and transformer transfer switches because of their good arc erosion resistance, welding resistance and high strength, especially copper tungsten / Copper alloy integral contact material is the most widely used. [0003] The contact part of the copper-tungsten / copper alloy integral contact is copper-tungsten alloy, and the conductive rod part is copper or other copper alloy. However, with the increase of the voltage level of high-voltage switches, the requirements for the properties of the contact materials are becoming increasingly stringent, especially for high-voltage electrical appli...

Claims

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Application Information

Patent Timeline
28 Apr 2010
Publication
CN101699591A
IPC
H01H1/025; H01H1/04; H01H11/04; C22C27/04; C22C1/04; B22F3/16; B22F7/08
Inventors
宋忠孝; 何美荣