Flying shear type high-speed wire cutting device

A flying shear type, high-speed technology, applied in the direction of shearing device, shearing machine equipment, manufacturing tools, etc., can solve the problems of unreasonable stress mode of spare parts, high labor intensity of workers, and low labor production efficiency, so as to improve labor efficiency. Productivity, reduced maintenance downtime, simple and easy adjustments

Inactive Publication Date: 2010-06-23
TIANJIN GOLDEN BRIDGE WELDING MATERIALS GRP
View PDF2 Cites 10 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The characteristic of this shearing process is that there is an idle stroke, which belongs to intermittent shearing, and the shearing frequency is low. The disadvantage of this shearing process is: low production capacity, and a single machine can only cut 180 welding cores per minute (with a value of ¢3.2 mm length is 350mm welding core as an example); the noise is large, and the noise during operation is above 90 decibels, which is higher than the national standard (the noise level is required to be below 85 decibels); the operation is difficult, and an operator must master the cutting mechanism proficiently and achieve quality It requires at lea

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Flying shear type high-speed wire cutting device
  • Flying shear type high-speed wire cutting device
  • Flying shear type high-speed wire cutting device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0019] A flying shear type high-speed wire cutting device, which is composed of an auxiliary wire feeding mechanism 1, a high-speed wire cutting mechanism, a feeder 5 and a storage tank 6. The high-speed wire cutting mechanism includes a wire feeder 2, a straightening machine 3 and a flying knife Shearing machine 4; wire feeding machine 2 is composed of 8 wire feeding rollers 7 with the same rotating speed and opposite directions, and the cutting speed is determined by the diameter and rotating speed of wire feeding roller 7; straightening machine 3 is composed of belt transmission mechanism 8 and rotating The hub 9 is composed of a hub 9; the hub 9 is driven to rotate by a belt transmission mechanism 8, and the hub 9 is provided with 6 hole dies 10 that rotate together with the hub 9 and are arranged in a staggered manner relative to the center line of the silk material. Arbitrary adjustment, the hole die 10 is concave and open for easy replacement; the flying knife shearing m...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a flying shear type high-speed wire cutting device, which consists of an auxiliary wire feeding mechanism, a high-speed wire cutting mechanism, a baiting machine and a storage tank, wherein the high-speed wire cutting mechanism comprises a wire feeder, a straightening machine and a fly-cutter shearer; the wire feeder consists of wire feeding wheels with the same rotating speed and opposite directions; the straightening machine consists of a rotating hub and a belt transmission mechanism, and a hole die is arranged in the rotating hub; and the fly-cutter shearer consists of an upper cutter head and a lower cutter head with the same rotating speed and opposite directions, and cut-off blades are arranged in cutter head grooves. The flying shear type high-speed wire cutting device has the advantages that: the operation is simple, the adjustment for the straightening machine is simple and easy, and the cut-off size of the fed wire does not need to be adjusted; the product has high quality, has no quality defects such as short head free, double cutters, surface galling and the like, and has high yield; the detachment is quick and the maintenance is convenient, so the maintenance downtime is reduced; the automation degree is high, and the processes of removing oxide skins from wire rods, drawing steel wires and straightening and cutting off the steel wires are finished once, so the labor production efficiency is improved; and the working condition is improved, and the noise is reduced.

Description

(1) Technical field [0001] The invention relates to a metal wire cutting device, in particular to a flying shear type high-speed wire cutting device. (2) Background technology [0002] In the welding electrode manufacturing process, the shearing process of the welding core is an important factor affecting product quality and a key link in improving production efficiency. At present, in my country's welding rod production enterprises, the shearing process of the welding core usually adopts the principle of punching shearing and works in the form of an eccentric slider mechanism. The characteristic of this shearing process is that there is an idle stroke, which belongs to intermittent shearing, and the shearing frequency is low. The disadvantage of this shearing process is: low production capacity, and a single machine can only cut up to 180 welding cores per minute (with a value of ¢3.2 mm length is 350mm welding core as an example); the noise is large, and the noise is abov...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B21F11/00B21F23/00B21F1/02B23D19/04
Inventor 王其明孙自革王忠江郝健刘伟
Owner TIANJIN GOLDEN BRIDGE WELDING MATERIALS GRP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products