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Method for producing coal ash foam concrete block and coal ash foam concrete block produced by same

A production method and technology for fly ash, which are applied in ceramic molding machines, manufacturing tools, etc., can solve the problems of low production cost, insufficient product strength, complicated process, etc., and achieve the effect of increasing strength and low cost.

Inactive Publication Date: 2012-02-15
新疆生产建设兵团第五建筑工程有限责任公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With the improvement of people's quality of life, the requirements for environmental quality are becoming more and more urgent, and the production methods and various products that are unfavorable to the environment are gradually being replaced or eliminated, and the requirements for energy saving and environmental protection of building wall materials are also increasing. The higher, the requirements for masonry wall bricks are environmental protection and energy saving, light weight, and high compressive strength. Existing wall masonry fly ash bricks, such as: Chinese publication number: CN1210057 disclosed A production process of high-strength fly ash brick and a kind of fly ash brick disclosed in CN1686907, mortar and its production method, a production method of fly ash brick disclosed in CN1693257 and a kind of pulverized coal disclosed in CN1850467 The manufacture method of gray brick, its shortcoming is that the product that obtains all can not satisfy the requirement of light weight, and a kind of utilization fly ash disclosed by CN1145886 is made the brick of burning-free and steam-free as raw material, block and the large-volume autoclaved pressure disclosed by CN1644555. The manufacturing method of fly ash brick, its shortcoming is that product strength is not enough, can not satisfy the demand of load-bearing wall, the fly ash brick disclosed by CN1664263 and its manufacturing process, its shortcoming is needing to pass through sintering, and process is complicated, in a word there is no Wall masonry bricks with simple production process, energy saving and environmental protection, light weight and high strength, and low production cost

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] Take fly ash: 20 parts; sand: 10 parts; cement: 5 parts; MS superplasticizer: 5 parts. Water: 10 parts; put it into the mixer, and stir at a speed of 10 rpm for 15 minutes to form a mixture; then take foaming agent MNC-FP: 1 part, take water and foaming agent MNC -FP is stirred together according to the ratio of 1:30, the speed is 30 rpm, and the time is 5 minutes. Stir until the foam is fine and uniform, that is, the foaming agent MNC-FP dilution is obtained; the stirred foaming agent MNC- Pour the FP dilution into the mixture in the blender, and then stir together, at a speed of 25 rpm, stir for 10 minutes; until the floating bubbles are completely dissolved in the mixture, the foam mixture is obtained; the foam mixture Put it into the mold, send it to the molding machine to form, and then make the fly ash foam brick adobe; put the formed fly ash foam adobe into the greenhouse with an internal temperature of 15°C and a humidity of 60% for 12 hours; Then the fly ash f...

Embodiment 2

[0017] Take fly ash: 30 parts; sand: 15 parts; cement: 10 parts; MS high-efficiency early-strength superplasticizer: 4 parts; water: 20 parts; Minutes, the mixture is ready; then take foaming agent SDS: 2 parts, take water and foaming agent SDS according to the ratio of 1:35 and stir together, when the speed is 35 rpm, the time is 4 minutes, stir until the foam is fine Until it is uniform, the foaming agent SDS dilution is obtained; pour the stirred foaming agent SDS dilution into the mixture in the mixer, and then stir together, at a speed of 30 rpm, stir for 8 minutes; until the bubbles Completely dissolve into the mixture to obtain the foam mixture; put the foam mixture into the mold and send it to the molding machine to form the fly ash foam brick; put the formed fly ash foam brick into The inner temperature of the greenhouse: 20°C, the humidity is 70%, and it is placed for 10 hours; then the fly ash foam bricks are placed in the natural environment, and the ambient temper...

Embodiment 3

[0019] Take fly ash: 40 parts; sand: 20 parts; cement: 20 parts; MS high-efficiency early-strength superplasticizer: 0.5 parts; water: 30 parts; put them into the mixer, and stir at a speed of 30 rpm , the time is 8 minutes, and the mixture is ready; then take foaming agent SDS: 1 part, take water and foaming agent SDS according to the ratio of 1:35 and stir together, the speed is 35 rpm, the time is 4 minutes, and stir until Until the foam is fine and uniform, the foaming agent SDS dilution is obtained; the stirred foaming agent SDS dilution is poured into the mixture in the mixer, and then stirred together, at a speed of 30 rpm, stirring for 8 minutes; until The buoyant bubbles are completely dissolved into the mixture to obtain the foam mixture; the foam mixture is put into the mold and sent to the molding machine to form the fly ash foam brick; the molded fly ash foam brick Put it in the greenhouse with an internal temperature of 25°C and a humidity of 80%, and place it fo...

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PUM

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Abstract

The invention relates to a method for producing coal ash foam concrete blocks and a coal ash foam concrete block produced by the method. The method comprises the following steps of: putting 20-50parts of coal ash, 10-20 parts of sand, 20-50 parts of perlite, 5-30 parts of cement and 10-60 parts of water in a mixer and stirring to obtain mixed material; taking 1-5 parts of MNC-FP or SDS as a foaming agent, adding water according to the ratio of 1:30-50 and stirring till foams are fine, smooth and even to obtain foaming agent diluent; adding the foaming agent diluent into the mixed material inthe mixer, loading foaming mixed material into a mould, delivering the mould into a molding machine for molding to obtain a coal as foam concrete block stock; and curing to obtain the coal ash foam concrete block. In the invention, coal ash is used as main material to manufacture wall bricks, thereby protecting environment and saving energy; the sand and the perlite are added to enhance the strength, the foaming agent is added to enable the bricks to be more slight, the cost is low compared with similar products, so the coal ash foam concrete block is an ideal wall building material.

Description

technical field [0001] The invention relates to a production method of a fly ash foam brick and a fly ash foam brick produced by the method. Background technique [0002] At present, the wall masonry materials widely used in construction projects are mainly bricks, such as: clay fired bricks, porous bricks, hollow bricks, autoclaved lime sand bricks, fly bricks, and then autoclaved aerated concrete blocks and Ceramsite bricks, etc. In recent years, some new lightweight vitrified ceramic hollow blocks, fly ash bricks, foam concrete core insulation blocks, sulfur-fixed ash concrete hollow blocks, sandwich injection holes Wall masonry materials such as thermal insulation coal gangue sintered blocks, and some lightweight partition wall slats, such as: mainly cement series, magnesium oxychloride and gypsum series. With the improvement of people's quality of life, the requirements for environmental quality are becoming more and more urgent, and the production methods and various ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28B1/50
Inventor 刘绍明李呈坤方拥政陈翠平郭雪芳刘俊芳范文胜杨薇谢长林钱斌马国防郭培峰黄湘辉郭新保
Owner 新疆生产建设兵团第五建筑工程有限责任公司