Mortar cutting fluid for cutting sapphire wafers
A technology for sapphire wafers and cutting fluids, which is applied to machine tools suitable for grinding workpiece edges, polishing compositions containing abrasives, grinding machines, etc., can solve the problems of low processing costs and low equipment investment, and achieve low cutting costs. Small equipment investment, good permeability effect
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Embodiment 1
[0012] Equipment used: MWS-3020 crystal multi-wire cutting machine. The main process settings are as follows:
[0013] Cutting speed: max 300~400m / min. Running speed change: acceleration and deceleration time 1s / constant speed time 6~10s. Line speed setting: 15~35m / min. Thread cutting tension setting: 28-31N on the supply side and 28-31N on the recovery side. Cutting speed: 2.0~6.0mm / h.
[0014] The cutting oil is PS-L-25 cutting oil produced by Japan PALACS, with a viscosity of 30mp at 25°C a .s. The abrasive material is diamond micropowder with a particle size of 4-12mm. The diamond micropowder is formulated into a mortar cutting fluid with cutting oil in three proportions of 4%, 12%, and 20% by weight. The main technical indicators of the cut wafers are as follows:
[0015]
[0016] All indicators meet the requirements of LED substrates.
Embodiment 2
[0018] The equipment and process parameters used are the same as above. The cutting oil is FB-10 cutting oil produced by Shenzhen Jinke Chemical Industry Co., Ltd., with a viscosity of 50mp at 25°C a .s. The abrasive material is diamond micropowder with a particle size of 4-12 μm. The diamond micropowder is formulated into a mortar cutting fluid with cutting oil in three proportions of 4%, 12%, and 20% by weight. The main technical indicators of the cut wafers are as follows:
[0019]
[0020] All indicators meet the requirements of LED substrates.
Embodiment 3
[0022] The equipment and process parameters used are the same as above. The cutting oil is Lianchuang brand crystal cutting oil produced by Suzhou Jingxie High-tech Electronic Materials Co., Ltd., with a viscosity of 20mp at 25°C a .s. The abrasive material is diamond micropowder with a particle size of 4-12 μm. The diamond micropowder is formulated into a mortar cutting fluid with cutting oil in three proportions of 4%, 12%, and 20% by weight. The main technical indicators of the cut wafers are as follows:
[0023]
[0024] All indicators meet the requirements of LED substrates.
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