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Method for improving tobacco leaf quality on upper part of flue-cured tobacco by applying steam explosion technology

A tobacco leaf and steam technology, applied in the field of tobacco processing, can solve the problems of thick identity, high nicotine content, heavy impurities, etc., and achieve the effects of alleviating irritation and energy, reducing the content of total plant alkaloids, and improving the utilization rate.

Inactive Publication Date: 2010-12-01
CHINA TOBACCO CHUANYU IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The upper tobacco leaves of flue-cured tobacco are narrower and thicker, darker in color, lower in oil content, denser in tobacco leaf tissue, high in nicotine content, slow in burning, low in smoking, average in filling, strong in flavor, heavy in miscellaneous gases, Highly irritating; it is used in a relatively low proportion in cigarette formulations, and generally will not be fully utilized as the main raw material

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] (1) Take 10 kilograms of upper tobacco leaves of Honghua Dajinyuan flue-cured tobacco, rehydrate to make the moisture content about 10%, and manually cut into 5cm×5cm flakes;

[0025] (2) After the steam blasting machine is preheated and stabilized, steam blasting is carried out, the working medium is saturated water vapor, the blasting steam pressure is 0.4MPa, and the pressure retention time is 10 seconds;

[0026] (3) placing the upper tobacco leaf after the steam explosion in a fluidized bed drying process to dry it, and reduce its moisture content to 15% to 25%;

[0027] (4) Put the dried upper tobacco leaves into the shredded expansion process and use them for cigarette formulation, and at the same time take the same batch of unexploded upper tobacco leaves for the normal shredded expansion process and then process the cigarettes according to the same formula.

Embodiment 2

[0029] (1) Take 15 kilograms of upper tobacco leaves of Honghua Dajinyuan flue-cured tobacco, rehydrate to make the moisture content about 25%, and manually cut into 5cm×5cm flakes;

[0030] (2) After the steam blasting machine is preheated and stabilized, steam blasting is carried out, the working medium is saturated water vapor, the blasting steam pressure is 0.8MPa, and the pressure retention time is 60 seconds;

[0031] (3) placing the upper tobacco leaf after the steam explosion in a fluidized bed drying process to dry it, and reduce its moisture content to 15% to 25%;

[0032] (3) Put the dried upper tobacco leaves into the shredded expansion process and use them for cigarette formulation, and take the same batch of unexploded upper tobacco leaves to carry out the normal shredded expansion process and then process the cigarettes according to the same formula.

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Abstract

The method discloses a method for improving tobacco leaf quality on an upper part of flue-cured tobacco by applying steam explosion technology, and relates to the technical field of tobacco processing. The method comprises the following steps of: performing steam explosion on the upper tobacco leaf of flue-cured tobacco, wherein the working medium for steam explosion is saturated steam, the steam explosion time is less than 0.01 second, the steam pressure is between 0.4 and 0.8 MPa, and the pressure preserving time is between 10 and 60 seconds; drying the upper tobacco leaf subjected to steam explosion, and reducing the moisture to 10-25 percent; and making the dried upper tobacco leaf enter a shredding and expanding process, and using the upper tobacco leaf in a cigarette formula. The method for improving the tobacco leaf quality effectively reduces the total plant alkaloid content in the tobacco leaf on the upper part of flue-cured tobacco, increases the content of reducing sugar, lightens the irritation and strength of the upper tobacco leaf, increases the aroma, effectively improves the combustibility of the tobacco leaf, makes the ratio of the upper tobacco leaf of the flue-cured tobacco to the cigarette formula increased from 10 percent to 15 percent, and effectively improves the utilization rate of the tobacco leaf on the upper part.

Description

technical field [0001] The invention relates to a method for treating upper tobacco leaves of flue-cured tobacco by applying steam explosion technology to improve its quality, and belongs to the technical field of tobacco processing. Background technique [0002] Steam explosion technology was first invented by Mason and used in the pulping process, known as the Masonite method. Subsequently, on the basis of this process, people have carried out a lot of research and improvement on steam explosion pulping, resulting in the Stake and Kokta methods and some other important explosion processes, such as Iotech and Siropulper. At present, steam explosion technology has been successfully applied in the fields of sugar production, building materials, animal feed processing, fermentation agent and lignocellulosic raw material pretreatment. For example, the enzymatic hydrolysis rate of straw after steam explosion can reach 80% to 90%, which is 60% to 70% higher than that of straw wi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A24B15/18
Inventor 李东亮宋光富戴亚李刚刘元法
Owner CHINA TOBACCO CHUANYU IND
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