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Energy-saving device and method for producing hard carbon black

A technology of hard carbon black and energy-saving devices, which is applied in the direction of combustion methods, indirect carbon dioxide emission reduction, sustainable manufacturing/processing, etc. Mention issues such as oxygen-enriched combustion of exhaust gas to achieve the effect of reducing emissions, ensuring safety and stable performance

Inactive Publication Date: 2010-12-15
张云斌
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Chinese patent CN101270234A discloses a manufacturing method of soft carbon black, which is suitable for the production of soft carbon black, because the production of soft carbon black does not require high temperature, while the production temperature of hard carbon black is required to achieve the purpose Above 1900°C, so this method cannot be used for the production of hard carbon black
The inventor has obtained the Chinese patent ZL200920080818.3 which discloses an energy-saving device for the production of hard carbon black, but this patent does not mention the oxygen-enriched combustion of the tail gas, so that the combustion temperature is not easy to reach the production of hard carbon black. temperature requirements

Method used

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  • Energy-saving device and method for producing hard carbon black
  • Energy-saving device and method for producing hard carbon black
  • Energy-saving device and method for producing hard carbon black

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Experimental program
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Effect test

Embodiment 1

[0023] see figure 1 , the present embodiment hard carbon black production energy-saving device, comprises fuel oil import 1, the first raw material oil import 2, additive import 3, high-temperature oxygen-enriched air import 4, high-temperature flue gas outlet 5, the charcoal of preheating exhaust gas import 6 The black reaction furnace 7 has a high-temperature air outlet 8 communicating with the carbon black reaction furnace high-temperature oxygen-enriched air inlet and a high-temperature flue gas outlet, a high-temperature first flue gas inlet 9 and a first flue gas outlet 10, and a main blower fan 11. The high-temperature air preheater 13 of the air inlet 12, the oxygen-enriched mixer 36 communicated with the high-temperature air outlet 8, the high-temperature oxygen-enriched inlet, and the oxygen generator 31 have a third flue gas inlet 14, a third flue gas outlet 15, a third flue gas The second raw material oil inlet 16 and the raw material oil preheater 18 of the first ...

Embodiment 2

[0032] By the device of embodiment 1, take the hard carbon black production line with an annual output of 20,000 tons as example.

[0033] The production method of hard carbon black production energy-saving comprises the following steps:

[0034] Take the hard carbon black production line with an annual output of 20,000 tons as an example:

[0035] 1. Open the three-way valves 32 and 34 to the empty state.

[0036] 2. Start the fuel oil and gas system to supply fuel oil and gas to ignite the oven and preheat it. When the oven temperature rises to the temperature of raw material oil, the raw material oil supply system starts to supply raw material oil to the hard carbon black reaction furnace through the raw material oil inlet, closes the three-way valve 34, and starts production.

[0037] 3. The hard carbon black reaction furnace 7 produces carbon black flue gas, and the flue gas quenched to 950° C. by the quenching water for terminating the reaction is passed into the high-...

Embodiment 3

[0040] By the device of embodiment 1, take the hard carbon black production line with an annual output of 20,000 tons as example.

[0041] The production method of hard carbon black production energy-saving comprises the following steps:

[0042] Take the hard carbon black production line with an annual output of 20,000 tons as an example:

[0043] 1. Open the three-way valves 32 and 34 to the empty state.

[0044] 2. Start the fuel oil and gas system to supply fuel oil and gas to ignite the oven and preheat it. When the oven temperature rises to the temperature of raw material oil, the raw material oil supply system starts to supply raw material oil to the hard carbon black reaction furnace through the raw material oil inlet, closes the three-way valve 34, and starts production.

[0045] 3. The hard carbon black reaction furnace 7 produces carbon black flue gas, and the flue gas that is quenched to 980 °C by the quenching water after the reaction is terminated is passed int...

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Abstract

The invention discloses an energy-saving device and an energy-saving method for producing hard carbon black. The energy-saving device for producing the hard carbon black are characterized by comprising a hard carbon black reaction furnace (7), a high-temperature air preheater (13) of a first smoke outlet (10), a tail gas preheater of a second smoke inlet (21) and a second smoke outlet (22), a raw oil preheater of a third smoke inlet (14) and a third smoke outlet (15), a low-temperature air preheater (25) and a low-pressure fan (35) sequentially, wherein the low-temperature air preheater (25) and the low-pressure fan (35) are communicated with a tail gas outlet (19) of a bag filtering box; the low-temperature air preheater is communicated with a condenser (26); the condenser is communicated with a gas-water separator (27); and a flow valve is communicated with a recovery tail gas inlet (23) of the tail gas preheater. A tail gas flow distributing valve (37) is arranged between the tail gas outlet (19) and the low-temperature air preheater (25); the low-pressure fan (35) is arranged between the low-temperature air preheater and the condenser; an oxygen-enriched mixer (36) and an oxygenator (31) are arranged between a high-temperature air outlet (8) of the high-temperature air preheater and a high-temperature oxygen-enriched air inlet (4); and the oxygen-enriched mixer is connected with the oxygenator.

Description

Technical field: [0001] The invention relates to an energy-saving device for producing hard carbon black and a production method thereof, belonging to the field of carbon black production. Background technique: [0002] The existing carbon black production has always been to use burning fuel to provide the thermodynamic energy required for the cracking of raw materials. When the raw material oil is cracked to generate carbon black, the tail gas associated with it contains a large amount of combustible substances such as CO, H2, CH4, etc. ingredients. The current method is to use tail gas combustion for waste heat power generation, and use the power grid to provide electricity for the society. In addition to meeting its own power needs, waste heat power generation is redundant, but the cost of waste heat power generation is high and the efficiency of heat energy recovery and utilization is very low. In order to achieve the purpose of improving the recovery efficiency of hea...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F23J15/00F23L15/00C09C1/50
CPCY02E20/34Y02P20/10
Inventor 张云斌
Owner 张云斌
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