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Preparation method of artificial stone with imitated wood grain pattern and artificial stone

An artificial stone and wood grain imitation technology, applied in the field of artificial stone, can solve the problems of imitation wood grain pattern artificial stone texture is not fine enough, difficult to meet large-scale mass production, low production efficiency, etc. performance, improve production efficiency

Active Publication Date: 2011-01-12
WANFENG COMPOUND STONE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] As a previous example, there is a Chinese invention patent application "a method for making wood-grain artificial stone wall and floor tiles" (application number is 200710151126.9). The traditional stirring method is used to place various raw materials for artificial stone production in a stirring device. Stirring, so that the final imitation wood grain pattern artificial stone will inevitably produce technical defects and deficiencies such as not fine enough texture, short texture and messy texture
In addition, this invention is mainly used for small-scale production of wood-grain artificial stone. This production method has low production efficiency and is difficult to meet the needs of large-scale mass production.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] In this embodiment, three mixers are needed: mixer No. 1, mixer No. 2 and mixer No. 3.

[0046] In mixer No. 1: the total weight of loaded raw materials is 3 tons, and the formula is Huanan brand 80 mesh (commercial mesh number, the same below) snowflake white 52.7wt%, XG-815 powder 40wt%, Bayer yellow 0.15 wt%, Bayer red 0.03 wt% (Bayer's yellow, Bayer's red and Bayer's green are all pigments; the same below), 7 wt% of lotus brand unsaturated polyester resin, 0.1 wt% of Bunton initiator, and 0.02 wt% of Bunton accelerator.

[0047] In the No. 2 mixer: the total weight of loaded raw materials is 3 tons, and the formula is Huanan brand 80 mesh snowflake white 30wt%, XG-815 powder 50wt%, Bayferroy yellow 0.1wt%, Bayferroy red 0.08wt%, lotus brand unsaturated polyester 19.6wt% resin, 0.2wt% Bunton initiator, 0.02wt% Bunton accelerator.

[0048] In mixer No. 3: the total weight of raw materials loaded is 3 tons, and the formula is Huanan brand 80 mesh snowflake white 80%, ...

Embodiment 2

[0051] In this embodiment, 2 mixers are needed: No. 1 mixer and No. 2 mixer.

[0052] In No. 1 mixer: the total weight of loaded raw materials is 4.5 tons, and the formula is Huanan brand 80 mesh (commercial mesh number, the same below) snowflake white 79.5wt%, XG-815 powder 13.5wt%, Bayer yellow 0.15wt%, Bayer red 0.03wt%, Lianhua brand unsaturated polyester resin 6.7wt%, Bunton initiator 0.1wt%, Bunton accelerator 0.02wt%.

[0053] In No. 2 mixer: the total weight of loaded raw materials is 4.5 tons, and the formula is Huanan brand 80-mesh snowflake white 21wt%, XG-815 powder 59wt%, Bayerroy yellow 0.13wt%, Bayerroy red 0.05wt%, lotus brand unsaturated polyester 19.6wt% resin, 0.2wt% Bunton initiator, 0.02wt% Bunton accelerator.

[0054] First pump the required unsaturated polyester resin into the corresponding resin mixing tank according to the formula, add the accelerator and initiator in turn, stir for 10 minutes and mix thoroughly to form a resin composition, which is r...

Embodiment 3

[0056] In this embodiment, three mixers are needed: mixer No. 1, mixer No. 2 and mixer No. 3.

[0057] In No. 1 mixer: load the total weight of raw materials 3 tons, Huanan brand 80 mesh snowflake white 8wt%, XG-815 powder 75wt%, Bayferroy yellow 0.2wt%, Bayferrox green 0.03wt%, Lotus brand unsaturated polyester resin 16.5 wt%, 0.24wt% of Bunton initiator, 0.03wt% of Bunton accelerator.

[0058] In the No. 2 mixer: the total weight of loaded raw materials is 3 tons, Huanan brand 80 mesh snowflake white 80wt%, XG-815 powder 13wt%, Bayferroy yellow 0.35wt%, Bayferrox green 0.03wt%, Lotus brand unsaturated polyester resin 6.5 wt%, 0.1wt% of Bunton initiator, 0.02wt% of Bunton accelerator.

[0059] In mixer No. 3: the total weight of loaded raw materials is 3 tons, Huanan brand 80 mesh snowflake white 40wt%, XG-815 powder 45.35wt%, Bayferroy yellow 0.32wt%, Bayferrox green 0.1wt%, Lotus brand unsaturated polyester resin 14wt%, Bangtang initiator 0.2wt%, Bangtang accelerator 0.03...

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PUM

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Abstract

The invention discloses a preparation method of artificial stone with imitated wood grain pattern, which comprises the following steps: (1) preparing artificial stone mud materials with at least two different colors, and respectively stirring uniformly; (2) carrying out the following operations in vacuum state: i, conveying the artificial stone mud material with one color in step (1) to a tablet machine, and pressing the mud material into mud tablets by using the tablet machine; laying the artificial stone mud material with another color on the mud tablets, and pressing with the tablet machine; repeatedly laying and pressing the rest of the artificial stone mud materials by using the same method to obtain a wood grain unit mud material lamella; ii, overlapping the mud material layers, molding and pressing to obtain the artificial stone blocks; (3) curing the artificial stone blocks obtained in step ii, and cutting the artificial stone blocks in the direction capable of displaying the laminated grain structure, thereby obtaining the blank pieces; and (4) sanding and polishing the blank pieces in step (3) to obtain the artificial stone product. The product of the invention presents an imitated wood grain pattern.

Description

technical field [0001] The invention relates to the technical field of artificial stone production, in particular to a method for preparing artificial stone imitating wood grain patterns, and also relates to the artificial stone prepared by the method. Background technique [0002] Artificial stone is usually made of natural stone fragments, bonded by a resin composition containing initiators and accelerators, and then vibrated and compacted under vacuum to form a decorative blank (block, plate). After cutting, milling, polishing and other procedures, artificial stone blanks (blocks, plates) are finally made into artificial stone products such as various decorative plates and special-shaped materials. Artificial stone is a new type of stone that has developed rapidly in recent years. It has both the natural and firm texture of marble, the smoothness and fineness of ceramics, and the ease of processing of wood. It can be widely used in floors, walls, The decoration of the co...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B3/00B28B5/00
Inventor 林志伟汪奇林岑永桓涂杰户善文
Owner WANFENG COMPOUND STONE TECH
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