Resin matrix composite material sanitary appliance and preparation method thereof
A composite material and resin-based technology, applied in the field of sanitary ware, can solve the problems of poor self-cleaning, complicated process, limited thickness, etc., and achieve the effects of good self-cleaning, low cost and low defective rate.
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Embodiment 1
[0041] Embodiment 1: 18% unsaturated polyester resin, 10% polyester type anti-shrinkage agent, 20% nylon fiber (length 3-5mm), nylon fiber is reinforcing fiber, 10% polyester fiber (length 5-10mm), Polyester fibers are also reinforcing fibers, 13% of 1200-mesh wollastonite particles, 27% of 1000-mesh calcium carbonate powder, 3% of color paste, and 1% of initiator. The initiator adopts tert-butyloxybenzoate (TBPB) and benzoyl peroxide (BPO), and the weight ratio of tert-butyl peroxybenzoate to benzoyl peroxide is 1:2. The sanitary products prepared in this embodiment are thin and light, with smooth lines and arcs, and the tensile strength can reach 70 MPa, and the compressive and bending strengths are both over 100 MPa.
[0042] The unsaturated polyester resin in this embodiment adopts Shangwei 928 produced by Shangwei Enterprise Co., Ltd., and its unsaturated resin solid content is 35% to 40%, and the rest is styrene; the polyester type anti-shrinkage agent adopts Shangwei S...
Embodiment 2
[0043] Embodiment 2: 16% unsaturated polyester resin (upper latitude 928), 12% polyester type anti-shrinkage agent (upper latitude 7310), 5% polyphosphazene micron fiber (length 3-6mm), 10% polyester fiber (length 5-10mm), 15% 1200 mesh wollastonite particles, 32% 1000 mesh calcium carbonate powder, 8% aluminum hydroxide powder, 3% color paste, 1% initiator. The bathroom products prepared in this embodiment have excellent flame retardancy, reaching UL94V-0 level, and at the same time, have the characteristics of high temperature resistance and corrosion resistance, and can maintain normal temperature state without cold feeling. The phosphazene microfibers in this embodiment are reinforcing fibers, which play a role in enhancing the strength and toughness of the product.
Embodiment 3
[0044] Embodiment 3: 16% polyphosphazene modified unsaturated polyester resin (diphenoxy polyphosphazene), 12% polyester type anti-shrinkage agent (upper latitude 7310), 6% nylon fiber (length 3-5mm) , 12% polyester fiber (length 5-10mm), 20% 1200 mesh wollastonite particles, 32% 1000 mesh calcium carbonate powder, 3% color paste, 1% initiator. The water contact angle of the bathroom product in this embodiment reaches 95°, the waterproof performance is significantly improved, the surface of the product is not easy to accumulate dirt, has self-cleaning effect, high hardness, and ideal impact resistance and abrasion resistance.
[0045] The percentages in the above embodiments are all percentages by mass, and the bathroom products in the embodiments can be washbasins, bathtubs, toilets, bidets, urinals, shower trays, etc.
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