Intelligent heating system for centrifugally casting ultra-long thin-walled slim tubes

A centrifugal casting and intelligent heating technology, which is applied in the field of temperature control of ultra-long thin-walled thin tubes in the centrifugal casting process, can solve the problems of low qualified rate of finished products, inconsistent temperature, low casting yield, etc., to improve efficiency and product quality quality, preventing the temperature from dropping too fast, and heating evenly

Inactive Publication Date: 2011-06-01
周士友
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] With the rapid development of centrifugal casting technology, in order to improve the casting quality of products, alloy furnace tubes, furnace rolls, radiant tubes, furnace inner rolls and hearth rolls used in petrochemical, metallurgical and nuclear power industries are all made of centrifugal casting technology. For production, the existing centrifugal casting methods are basically the traditional direct casting process, which can basically meet the casting requirements when casting large-diameter thick-walled short tubes, and the casting yield is also high, but in casting general-caliber thin-walled long tubes When casting tubes, the qualified rate of one-time

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  • Intelligent heating system for centrifugally casting ultra-long thin-walled slim tubes
  • Intelligent heating system for centrifugally casting ultra-long thin-walled slim tubes
  • Intelligent heating system for centrifugally casting ultra-long thin-walled slim tubes

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Embodiment Construction

[0022] The following examples are used to illustrate the present invention, but are not used to limit the scope of the present invention, all equivalent technical solutions also belong to the category of the present invention, and the patent protection scope of the present invention should be defined by each claim.

[0023] from figure 1 It can be seen from the figure that an intelligent heating system for centrifugally casting ultra-long thin-walled thin tubes is installed under the centrifugal mold cover 9 of the centrifugal casting equipment. I is an intelligent heating system for centrifugally casting ultra-long thin-walled thin tubes, and II For centrifugal casting equipment.

[0024] from figure 2 It can be seen from the figure that the intelligent heating system for centrifugal casting ultra-long thin-wall thin tubes includes a control box 2, an intake pipe 1, a gas output pipe 10, a gas mixing pipe 12, an ignition system 3, a fixing seat 11 and a standpipe burner 13...

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Abstract

The invention discloses an auxiliary intelligent heating system which uses clean energy such as natural gas or liquefied petroleum gas and the like on the traditional centrifugal casting equipment. The system comprises a control box, a gas inlet pipe, a fuel gas output pipe, a gas mixing pipe, an ignition system, a fixing seat and riser burners, wherein the two ends of the gas mixing pipe are fixed to the fixing seat; a plurality of riser burners are uniformly distributed on the gas mixing pipe; the gas mixing pipe is connected with the control box by the fuel gas output pipe; the control box is connected with the gas inlet pipe; and the ignition system, an ignition switch, a fuel gas switch and an electric control switch are arranged on the control box. The heating system has the advantages of low heat loss and uniform heating and ensures that the temperature of molten steel maintains constant during centrifugal casting; and by adopting intelligent control, the temperature of the molten steel is prevented from dropping too fast, the requirement of a process molten steel temperature during the centrifugal casting is met, a heat insulating paint, a heat insulating agent and the like are not needed, the efficiency of the centrifugal casting and the quality of products are improved, and the bottleneck problem of process temperature control in the process of casting ultra-long thin-walled slim tubes in domestic industries is radically solved.

Description

technical field [0001] The invention relates to a centrifugal casting technology of an alloy pipe fitting, in particular to a technology for controlling the temperature of an ultra-long thin-walled thin tube in the centrifugal casting process. Background technique [0002] With the rapid development of centrifugal casting technology, in order to improve the casting quality of products, alloy furnace tubes, furnace rolls, radiant tubes, furnace inner rolls and hearth rolls used in petrochemical, metallurgical and nuclear power industries are all made of centrifugal casting technology. For production, the existing centrifugal casting methods are basically the traditional direct casting process, which can basically meet the casting requirements when casting large-diameter thick-walled short tubes, and the casting yield is also high, but in casting general-caliber thin-walled long tubes When casting tubes, the qualified rate of one-time finished products is low, especially when ...

Claims

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Application Information

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IPC IPC(8): B22D13/02B22D13/12
Inventor 周士友
Owner 周士友
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