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Gas protective welding flux cored wire for welding heat resistant steel

A technology of gas shielded welding and flux-cored welding wire, applied in welding medium, welding equipment, welding/cutting medium/material, etc., can solve the problems of high labor intensity of operators, low welding efficiency, and inability to achieve continuous multi-layer welding, etc. Achieve the effect of improving the overall performance and welding efficiency, eliminating the amount of slag and good welding process performance

Active Publication Date: 2012-06-13
ATLANTIC CHINA WELDING CONSUMABLES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, this kind of patented technology still has defects such as inability to realize continuous multi-layer welding, low welding efficiency, and high labor intensity of operators.

Method used

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  • Gas protective welding flux cored wire for welding heat resistant steel
  • Gas protective welding flux cored wire for welding heat resistant steel
  • Gas protective welding flux cored wire for welding heat resistant steel

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Embodiment 1: Adopt (width * thickness) 14 * 0.9mm steel strip as the sheath of welding wire, its chemical composition is C 0.04wt%, Mn 0.25wt%, Si 0.015wt%, S 0.01wt%, P 0.01wt% , surplus is iron; Taking the preparation and production of 100Kg welding wire as example, the flux core of this embodiment accounts for 15wt% of the whole welding wire weight, and each composition in the flux core is: medium carbon ferromanganese 2.4Kg, ferrosilicon powder 1.0Kg, magnesium (Mg ) powder 0.2Kg, metal chromium (Cr) powder 1.5Kg, molybdenum iron powder 0.9Kg, fused magnesia 0.1Kg, calcium fluoride 0.2Kg, add iron powder 8.7Kg until the total weight of the drug core ingredients is 15Kg; then the drug core Mix the ingredients in the mixture evenly before use;

[0018] Put the steel strip in the welding wire forming machine, inject the ready-to-use flux core mixture into the groove of the steel strip bent transversely into a "U" shape, and then roll it into a strip, and then pull it ...

Embodiment 2

[0025] Embodiment 2: the sheath of welding wire is identical with embodiment 1, is example with preparation and production 100Kg welding wire, and the flux core of present embodiment accounts for 20wt% of whole welding wire weight, and each composition is in the flux core: medium carbon ferromanganese 2.4Kg, ferrosilicon Powder 1.0Kg, magnesium (Mg) powder 0.2Kg, metal chromium (Cr) powder 1.5Kg, molybdenum iron powder 0.9Kg, fused magnesia 0.1Kg, calcium fluoride and potassium fluotitanate 0.2Kg (each 0.1Kg), Add iron powder 13.7Kg to medicine core batching gross weight 20Kg; All the other are identical with embodiment 1, it:

[0026] Chemical composition of deposited metal (%)

[0027] C

mn

Si

S

P

Cr

Mo

0.07

0.9

0.3

0.007

0.010

1.15

0.45

[0028] Mechanical properties of deposited metal (mixed gas):

[0029]

[0030] Diffusion hydrogen content: 3.6mL / 100g.

Embodiment approach 3

[0031] Embodiment 3. The outer skin of the welding wire is the same as in Example 1. Taking the preparation of 100Kg welding wire as an example, the flux core of this embodiment accounts for 20wt% of the whole welding wire weight, and each component in the flux core is: medium carbon ferromanganese 2.4Kg, ferrosilicon Powder 1.0Kg, magnesium (Mg) powder 0.2Kg, metal chromium (Cr) powder 1.5Kg, molybdenum iron powder 0.9Kg, fused magnesia 0.1Kg, sodium fluoride and potassium fluotitanate 0.24Kg (each 0.12Kg), Add 13.66Kg of iron powder to a total weight of 20Kg of the medicine core ingredients. Then mix the ingredients in the drug core evenly before use;

[0032] Put the steel strip in the welding wire forming machine, inject the ready-to-use flux core mixture into the groove of the steel strip that is bent transversely into a "U" shape, and then roll it into a strip, and then draw it to the wire of Φ2.0mm. become.

[0033]In this embodiment, welding parameters: I=350-360A, U...

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Abstract

The invention belongs to a gas protective welding flux cored wire for welding heat resistant steel. The gas protective welding flux cored wire comprises low-carbon steel metal skin and a flux core, wherein the low-carbon steel metal skin comprises the following components in percentage by weight: 0.01 to 0.1 percent of C, 0.1 to 0.4 percent of Mn, 0.01 to 0.03 percent of Si, 0.005 to 0.015 percent of S, 0.005 to 0.015 percent of P and the balance of iron; the flux core accounts for 14 to 25 percent of the total weight of the welding wire and comprises the following components in percentage by weight: 1.2 to 3.0 percent of medium-carbon ferromanganese, 0.20 to 2.0 percent of ferrosilicon powder, 0.05 to 0.5 percent of magnesium powder, 1.5 to 2.0 percent of metal chromium powder, 0.2 to 2.0 percent of ferromolybdenum powder, 0.05 to 0.2 percent of electrically fused magnesia, 0.01 to 0.3 percent of fluoride and 7 to 15 percent of iron powder; and the components are mixed uniformly, the mixture is coiled on a thin steel strip made of low-carbon steel to form strips, and the strips are drawn to form wires. The gas protective welding flux cored wire has the characteristics of no molten slag on deposited metal after welding, capability of performing continuous multi-layer welding without slag removal, high welding process property, stable electric arcs, small splatter, attractive appearance of weld joints and the like, the welding efficiency is improved by 20 to 40 percent, and vertical downward welding can be realized by short circuiting transfer.

Description

technical field [0001] The invention belongs to welding wire for metal material welding production, in particular to a gas-shielded welding flux-cored welding wire for heat-resistant steel welding; the flux-cored welding wire is especially suitable for heat-resistant steel for 15CrMoR low-alloy containers whose working temperature is lower than 520°C Welding and multi-layer continuous welding without slag cleaning. Background technique [0002] 15CrMoR steel is a pearlitic heat-resistant steel widely used all over the world. Its chemical composition (weight percentage) is: C: 0.12-0.18%, Cr: 0.80-1.20%, Mo: 0.45-0.60%, Mn: 0.40-0.70% , Si: 0.15-0.40%, S≤0.010%, P≤0.025%, the balance is iron and unavoidable impurities; its mechanical properties are tensile strength Rm: 450-590MPa, yield strength ReL≥275MPa, elongation A≥19%, 20℃kv≥31J, it is the main steel grade used in the manufacture of superheaters, headers and main steam pipes of high-pressure, ultra-high pressure and su...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/368B23K35/30
Inventor 蒋勇王建刚任军
Owner ATLANTIC CHINA WELDING CONSUMABLES
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