The invention provides a double-layer core-shell structure cast
tungsten carbide particle weld wire and a preparation method. The weld wire comprises outer
skin and a flux core. The flux core is formed in the manner that cast
tungsten carbide is wrapped with carbon-rich sintered
tungsten carbide, the carbon-rich sintered
tungsten carbide is wrapped with
nickel base layer core-shell structure
tungsten carbide to form double-layer core-shell structure cast
tungsten carbide particles, and the flux core is wrapped with the outer
skin. The cast tungsten carbide particles are subjected to the surface
carburizing technology, cast tungsten carbide,
alloy powder and binder are mixed with
carbon black and
nickel powder and then heated at high temperature in vacuum, then heat preserving is carried out, the mixture is modified to form the double-layer core-shell structure, after modification, carbon-rich sintered tungsten carbide and a
nickel base shell layer are formed on the exterior of the particles, the core-shell structure cast tungsten carbide
particle flux core is obtained, and the flux core is wrapped with the outer
skin to support the weld wire. According to the weld wire, while the tungsten carbide particles are refined, the cost is reduced effectively, the interface
transition layer is additionally arranged, the hard tungsten carbide particles in a build-up
welding layer do notfall off easily, and the
hardness and the wear-resisting property of a cladding
welding layer are effectively improved.