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Novel high-pressure-resistant sealing system for automobile engine and manufacture method thereof

A technology for automotive engines and sealing systems, which is applied in chemical instruments and methods, other chemical processes, sustainable manufacturing/processing, etc., and can solve problems such as the inability of the engine sealing system to withstand high pressure, the lack of gasoline in the engine, and the inability of the valve to open and close normally. , to achieve the effect of shortening vulcanization time, saving energy and dimensional stability

Inactive Publication Date: 2012-07-11
HUNAN MASTER SEALING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

As the pressure of the oil and gas in the piston cylinder increases, the ordinary engine sealing system is not resistant to high pressure and causes air leakage, so that the gasoline in the engine is fully combusted due to insufficient pressure, or the lubricating oil on the valve guide rod is damaged due to the increase of oil and gas pressure The valve cannot be opened and closed normally due to being blown away by high-pressure oil and gas, resulting in a decrease in the pressure of oil and gas in the piston cylinder, so that the gasoline in the engine is fully burned due to insufficient pressure, and the valve cannot be opened and closed normally due to insufficient lubrication, resulting in severe engine wear and damage , so the sealing system for ordinary engines is no longer applicable to the normal use of cars that are waiting for work
[0003] In addition, in order to control the air pollution caused by automobile exhaust, many countries have proposed automobile exhaust emission standards, and with the deepening understanding of the climate, the exhaust emission standards will become more and more strict. The sealing system can no longer meet the requirements of modern technology, so an environment-friendly, high and low temperature resistant, high wear-resistant, high pressure-resistant, energy-saving engine valve guide rubber skeleton oil seal came into being

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Embodiment 1 refines rubber according to the rubber formula:

[0026] 1. Improve the rubber constant stretch; by adjusting the ratio of rubber raw materials and the reinforcement system, the rubber constant stretch can be improved to improve the rubber pressure resistance. The specific method is to increase 3-4 parts of white carbon black and reduce 1-2 parts of carbon black. Composition in specific parts by weight: 100 parts of fluororubber; 2-3 parts of magnesium oxide, a highly active vulcanization agent; 0.5-1 part of processing aid WS280; 1-2 parts of wax, 1-2 parts of paraffin wax; 1-2 parts of reinforcing agent carbon black, 3-4 parts of white carbon black, 25-30 parts of wollastonite; oil bisphenol AF 1-2, BPP 0.5-1 . (the unit of composition weight part is kilogram)

[0027] The method for making described novel high-pressure resistant automobile engine sealing system is carried out according to the following steps:

[0028] The first step: mixing

[0029]...

example 2

[0043] 2. Improve the hardness of rubber and increase the wear resistance of rubber; by adjusting the proportion of rubber raw materials and adjusting the filling system, the hardness of rubber and the wear resistance of rubber can be increased to improve the pressure resistance and wear resistance of rubber. The specific method increases wollastonite by 30-40 parts. Composition in specific parts by weight: 100 parts of fluororubber; 2 to 3 parts of magnesium oxide, a highly active vulcanization agent; 0.5 to 1 part of operating aid; 1-2 parts of crystal wax, 1-2 parts of paraffin wax; 1-2 parts of reinforcing agent carbon black, 3-4 parts of white carbon black, 30-40 parts of wollastonite; oil bisphenol AF 1-2, BPP 0.5- 1. (the unit of composition weight part is kilogram)

[0044] The method for making described novel high-pressure resistant automobile engine sealing system is carried out according to the following steps:

[0045] The first step: mixing

[0046] ①, accord...

example 3

[0061] 3. Use new vulcanization equipment (injection molding machine); specific method ① The vulcanization workers pre-cut the film according to the length, width and height of the injection molding machine, and the cut film ensures that there will be no shortage of rubber in one day of use. In case of phenomenon, stop the machine and place the film again, so as to ensure that there is no need for workers to place the rubber in each furnace. Because the time for the operator to place the rubber is reduced, the mold temperature is guaranteed to be stable without cooling down, so the vulcanization time of the injection molding machine is reduced to ensure that the rubber will not burn due to too long time.

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Abstract

The invention relates to a novel high-pressure-resistant sealing system for an automobile engine and a manufacture method thereof. The manufacture method includes: step 1, improving definite elongation of rubber, adjusting proportion of raw materials of the rubber, adjusting a reinforcement system and improving definite elongation of the rubber so as to improve pressure resistance of the rubber by specifically increasing 3-4 parts by weight of white carbon black and reducing1-2 parts by weight of carbon black; and step 2, improving hardness of the rubber and increasing abrasion resistance of the rubber by increasing 30-40 parts by weight of wollastonite. The novel high-pressure-resistant sealing system has the advantages of being stable in size, oil resistant and anti-aging in engine oil, being low in friction factor, slow in temperature rise in unit time and abrasion resistant in valve guide rod reciprocating motion, enabling medium and high pressure resistance of a turbine to be increased, being capable of using environment-friendly adhesive for bonding, reducing pollution on environment, shortening vulcanizing time of an oil seal, saving energy, ensuring sealing reliability, prolonging service life of the oil seal and the like.

Description

technical field [0001] The invention relates to the field of sealing systems for automobile engines, in particular to a method for preparing a rubber skeleton oil seal rubber material for an engine used in a high-temperature state and high-speed reciprocating environment. Background technique [0002] With the rapid increase of automobile sales year by year, people's requirements for automobile speed are greatly improved, and ordinary engines can no longer satisfy people's pursuit of speed. In order to increase the speed of the car, most of the current car manufacturing field is to increase the intake air volume of the engine by supercharging the engine turbo, thereby increasing the power and torque of the engine and making the car more horsepower. As the pressure of the oil and gas in the piston cylinder increases, the ordinary engine sealing system is not resistant to high pressure and causes air leakage, so that the gasoline in the engine is fully combusted due to insuffi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L27/12C08K13/06C08K9/00C08K3/34C08K3/36C08K3/04C08K3/22C08K5/13C09K3/10
CPCY02P20/10
Inventor 昌盛昌
Owner HUNAN MASTER SEALING
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