Low temperature dyeing technology for pure cotton fabrics

A low-temperature dyeing technology for pure cotton fabrics, applied in the field of dyeing of pure cotton fabrics, can solve the problems of water, electricity, steam and process time consumption, large water, electricity and steam energy consumption, and cannot be in the same bath as dyeing, etc., to achieve Significant social and economic benefits, reduced energy consumption, and the effect of saving process time

Active Publication Date: 2014-04-23
FUJIAN FYNEX TEXTILE SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The traditional dyeing process of pure cotton knitted fabrics needs to go through multiple processes such as high temperature pretreatment at 95°C→acid washing and neutralization→washing→polishing→enzyme killing→washing→dyeing. The process takes a long time and consumes a lot of water, electricity, steam and energy
Conventional cotton fabric polishing uses acid polishing enzyme, which needs to be carried out separately before or after oxygen bleaching of the fabric, not in the same bath as dyeing, and after polishing, the influence of enzyme activity on the strength of the fabric should be taken into account. It also needs to add alkaline agent or kill enzymes under high temperature conditions, so more water, electricity, steam and process time are required
The low-temperature reactive dyes such as X-type and Pusian MX-type launched in the early stage in China have not been widely used in industrial production due to the influence of factors such as strong reactivity of dye reactive groups, poor dye solution stability, and insufficient dye lifting power.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Low temperature dyeing technology for pure cotton fabrics

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Experimental program
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Effect test

Embodiment Construction

[0025] refer to figure 1 Shown, a kind of low-temperature dyeing process of pure cotton fabric comprises the steps:

[0026] (1) Low-temperature pre-treatment: Add one-bath scouring and dyeing auxiliaries to the dyeing solution with warm water and pure cotton fabrics in advance, the feeding time of one-bath scouring and dyeing auxiliaries is 3 minutes, adjust the concentration of one-bath scouring and dyeing auxiliaries to 1.5g / L, raise the temperature at 50°C at a rate of 3°C / min, and continue to react for 30 minutes (the feeding time is not included in this reaction time, and the reaction time that appears below is explained in the same way). The agent is a mixture of nonionic surfactants, specifically a mixture of fatty alcohol polyoxyethylene ethers. The present invention adopts the low-temperature refining and dyeing agent ForylLTS-D produced by Kekai Fine Chemical (Shanghai) Co., Ltd.;

[0027] (2) Polishing: adjust the temperature at 40°C, add acetic acid to adjust the...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a low temperature dyeing technology for pure cotton fabrics. The technology which adopts low temperature preprocessing, polishing and low temperature dyeing one-bath process comprises the following steps: 1, carrying out low temperature preprocessing: adding a dyeing one-bath assistant to a dye solution, adjusting the temperature to 40-60DEG C, and continuously reacting for 15-30min; 2, polishing: adjusting the temperature to 35-60DEG C and the pH value to 5.5-6, adding a neutral polishing enzyme having a weight accounting for 0.2-0.5% of the weight of the fabrics, and continuously reacting for 15-20min; and 3, carrying out low temperature dyeing: adjusting the temperature to 35-45DEG C, sequentially adding a low temperature active dye, anhydrous sodium sulfate, soda ash and a caustic soda solution at a certain time interval, and reacting. The low temperature dyeing technology has the advantages of simple operation, small pollution, low energy consumption and the like.

Description

technical field [0001] The invention relates to a dyeing process of pure cotton fabric. Background technique [0002] With the support of relevant national and local government policies, my country's textile printing and dyeing industry is actively taking various measures to save energy and reduce emissions. At present, the energy-saving measures taken by dyeing factories are generally two aspects: one is the transformation of dyeing and finishing equipment, gradually eliminating old equipment with high energy consumption and low output, and adopting new types of small liquor ratio dyeing equipment to reduce water consumption; the other is to pay attention to Develop new dyes and auxiliaries, and carry out technological innovation to solve the problems of high energy consumption and heavy pollution in traditional printing and dyeing production, so as to meet clean, environmental protection, and low-carbon standards. [0003] The traditional dyeing process of pure cotton kni...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06P3/66D06P1/673D06M15/53D06M16/00D06M101/06
Inventor 陈锋陈强常向真
Owner FUJIAN FYNEX TEXTILE SCI & TECH
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