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Laser strengthening method for casting roller of aluminum casting rolling mill

A technology of laser strengthening and casting rolls, which is applied in the direction of heat treatment equipment, furnaces, heat treatment furnaces, etc., can solve problems such as shedding, weak iron oxide binding force, and no use effect

Inactive Publication Date: 2012-07-18
GUANGZHOU RES INST OF NON FERROUS METALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Chinese patent 101864567A proposes to use chemical methods to form a light yellow iron oxide covering layer of 0.05 to 0.1mm on the roller surface with methanol and nitric acid solution to improve hardness, and use a mixture of graphite milk, alcohol and water as a lubricant, but there is no When it comes to the effect of use, and the binding force of iron oxide itself is not strong, there is a high possibility of falling off during the heat exchange process

Method used

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  • Laser strengthening method for casting roller of aluminum casting rolling mill
  • Laser strengthening method for casting roller of aluminum casting rolling mill
  • Laser strengthening method for casting roller of aluminum casting rolling mill

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Weigh 20 grams of shellac saturated alcohol solution, 40 grams of -5μm Cr powder, and 140 grams of alcohol, mix them evenly, brush them on the surface of the substrate, and air dry naturally to a thickness of 0.10 to 0.15 mm.

[0025] CO 2 The laser power is 3500W, the laser beam width is 2.0mm, the laser cladding speed is 3000mm / min, the width of the laser-enhanced belt is 2mm, the scanning interval is 3mm, and the scanning depth is 0.5mm.

Embodiment 2

[0027] Weigh 20g of shellac saturated alcohol solution, 20g-5μm Ni alloy powder, 20g+5-45μm Co40 powder, 140g alcohol, mix well, spray on the surface of the substrate with a liquid spray gun, and air dry naturally , thickness 0.25 ~ 0.30mm.

[0028] CO 2 The laser power is 5000W, the laser beam width is 10.0mm, the laser cladding speed is 1000mm / min, the width of the laser-enhanced belt is 10mm, the scanning interval is 5mm, and the scanning depth is 0.2mm.

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Abstract

The invention discloses a laser strengthening method for a casting roller of an aluminum casting rolling mill. The method is characterized by comprising the following steps of: polishing and derusting a metal matrix, and removing oil; uniformly spreading or spraying an alcoholic saturated solution of shellac, alcohol, and metal powder or alloy powder with the particle size of +1 to -50mu m onto the metal matrix; and performing laser strengthening by using a CO2 laser. The invention provides a laser strengthening method; a strengthening layer area which is rich in alloy elements is formed on the surface of the casting roller; a strengthening layer has high hardness and wear resistance, defects such as cracks, pores and the like are avoided, and the strengthening layer and a roller sleeve matrix have large binding force and are in metallurgical bonding; and the strengthening layer cannot affect the thermal conductivity of a roller sleeve and the basic mechanical performance of a matrix material, can also not change a process for using the casting roller, and can improve thermal fatigue cracking resistance.

Description

technical field [0001] The invention relates to the technical field of aluminum processing, in particular to a method for applying laser surface strengthening treatment to the surface of a roll sleeve of a casting roll of an aluminum casting and rolling mill. Background technique [0002] The casting roll is an important core component of the aluminum casting and rolling mill. In the production process of aluminum casting and rolling, its function is to continuously complete the solidification, crystallization and rolling of the molten aluminum in the casting and rolling area with a length of 60mm to form a cast-rolled slab. . In this process, the casting roll is affected by three aspects: firstly, the huge rolling force; secondly, the huge temperature gradient, because the temperature of the casting roll surface is about 700 ℃ in the casting and rolling zone, leaving the casting and rolling After the zone, the temperature dropped sharply to about 300 °C, so it was impacted...

Claims

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Application Information

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IPC IPC(8): C21D1/09C21D9/38
Inventor 李福海佟鑫陈兴驰马文有
Owner GUANGZHOU RES INST OF NON FERROUS METALS