Fiber-reinforced composite material core and preparation method thereof

A composite material core, fiber reinforced technology, applied in chemical instruments and methods, layered products, glass/slag layered products, etc., can solve the problems of carbon fiber composite material core brittleness, aluminum stranded wire breakage, power transmission interruption and other problems, Achieve the effect of enhanced toughness, avoid fracture, improve safety performance and service life

Inactive Publication Date: 2014-10-22
ZHEJIANG ZHONG JU COMPOSITE MATERIAL CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Nevertheless, the promotion and application of carbon fiber composite aluminum stranded wire, especially in the promotion and application of trunk lines, has encountered great technical difficulties, that is, the core of the above-mentioned carbon fiber composite material is brittle and easy to break. During the power transmission process, the core wire will be subjected to high temperature, dynamic and static stress, etc., which will cause the aluminum stranded wire to break and the power transmission to be interrupted.

Method used

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  • Fiber-reinforced composite material core and preparation method thereof
  • Fiber-reinforced composite material core and preparation method thereof
  • Fiber-reinforced composite material core and preparation method thereof

Examples

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Embodiment 1

[0026] Example 1: Combining Figure 1-Figure 4 , a fiber-reinforced composite material core of the present invention, which is composed of an inner structure and an outer insulating structure, the inner structure is formed by bonding 3 to 40 parallel or helically twisted fiber-reinforced high-temperature-resistant resin-based thin rods, and the outer The layer insulation structure is a high temperature resistant non-conductive resin coating or a high temperature resistant non-conductive fiber reinforced resin layer, the thickness of which is 10-40% of the diameter of the wire core, and the thickness is uniform along the perimeter.

[0027] The preparation method of the fiber reinforced composite material core of the present invention, the steps are as follows:

[0028] Step 1: Preparation of fiber-reinforced high-temperature-resistant resin-based thin rods:

[0029] Fiber-reinforced high-temperature-resistant resin-based thin rods are prepared by pultrusion of continuous fibe...

Embodiment 2

[0041] Embodiment 2: the preparation method of fiber-reinforced composite material core: the steps are as follows:

[0042] Step 1: Preparation of fiber-reinforced high-temperature-resistant resin-based thin rods:

[0043] Fiber-reinforced high-temperature-resistant resin-based thin rods are prepared by pultrusion of continuous fiber bundles and high-temperature-resistant resins:

[0044] (1) Select 12k-T700 continuous carbon fiber bundles from Toray Corporation of Japan or Kevlar-3000D aramid fiber bundles from DuPont Corporation of the United States or 2400D ultra-high molecular weight polyethylene fiber bundles from Beijing Witton International Trade Co., Ltd. as continuous fiber bundles. Epoxy resin or vinyl polyester with a glass transition temperature between 100 and 250°C is used as a high temperature resistant resin;

[0045] (2) Pultruding by pultrusion machine: the pultrusion machine includes a creel, an impregnation tank, a circular high-temperature die, a post-cur...

Embodiment 3

[0055] Example 3: Preparation method of fiber-reinforced composite material: First, a carbon fiber-reinforced thin rod with a diameter of 1mm was prepared by pultrusion process, wherein the carbon fiber was Toray T700, and the resin was high-temperature-resistant epoxy resin (glass transition temperature was 210° C.), and prepared The carbon fiber reinforced thin rod has a fiber volume content of 69%. Pass 25 bundles of fine carbon fiber reinforced thin rods through figure 2 The carbon fiber composite core is prepared by the process shown: control the ratio of the speed of the rotating guide rail to the pulling speed, and determine the winding angle of the carbon fiber thin rod along the pulling direction to be 10 degrees; before the carbon fiber reinforced thin rod enters the rotating guide rail, first pass through the adhesive tank, After passing through the fixed guide rail, the excess adhesive and air bubbles are squeezed out; the continuous glass fiber bundle (continuous...

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Abstract

The invention aims at providing a fibre-reinforced compound material core and a preparation method thereof. The fibre-reinforced compound material core comprises an inner structure and an outer-layer insulating structure, wherein the inner structure is formed by bonding a plurality of parallel or spirally twisted fibre-reinforced resin-based fine rods with high-temperature resistance, the outer-layer insulating structure is a non-conductive resin coating with high-temperature resistance or a non-conductive fibre-reinforced resin layer with high-temperature resistance, and the thickness of the outer-layer insulating structure is 10 to 40 percent of the diameter of a conductor core; and moreover, the thickness along the perimeter is uniform. The fibre-reinforced resin-based fine rods with the high-temperature resistance pass through a wedge-shaped opening die injected with an adhesive; and the fibre-reinforced resin-based fine rods with the high-temperature resistance are bonded together by the adhesive, are coated with a fibre-reinforced resin compound material layer or a resin coating, pass through a high-temperature opening die and are solidified and formed. According to the fibre-reinforced compound material core and the preparation method thereof, the transverse shear resistance, the compression resistance, the toughness and the fatigue resistance are obviously enhanced, the defects that a traditional carbon-fibre compound core is crisp in property, is easy to break off, is ruptured in the use of an aluminum stranded wire, and the like are avoided, and the safety performance and the service life of the fibre-reinforced compound material core are greatly enhanced.

Description

(1) Technical field [0001] The invention relates to high-strength fiber-reinforced composite material technology, specifically, a fiber-reinforced composite material core and a preparation method thereof. (2) Background technology [0002] Carbon fiber composite aluminum core stranded wire is a new generation of power cable. Its structure is composed of a light fiber reinforced resin matrix composite material core and a high-performance trapezoidal aluminum stranded wire wrapped around the outer layer. Since the core of fiber-reinforced resin-based composite material has the advantages of light weight, high strength, high temperature resistance, and low thermal expansion coefficient, the transmission cable prepared from it can increase the transmission capacity of the same power line and use the existing iron tower at the same time, without increasing Line corridor land. This is of great significance to explore ways to transform my country's power grid, improve the utilizat...

Claims

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Application Information

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Patent Type & AuthorityPatents(China)
IPC IPC(8): B32B17/04B32B17/10B32B1/08
Inventor张跃峰咸贵军
OwnerZHEJIANG ZHONG JU COMPOSITE MATERIAL CO LTD