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Multielement resin base carbon compound disc-type braking pad and preparation method thereof

A multi-component resin and disc brake technology, which is applied in the field of auto parts, can solve the problems of poor high temperature resistance, general high temperature resistance, and poor elasticity of brake pads by enhancing the elasticity of modified phenolic resin, so as to improve the high temperature resistance , high specific strength, low brake dust effect

Active Publication Date: 2014-05-14
JINAN GOLD PHOENIX BRAKE SYST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The above three types of resins have their own shortcomings. Unmodified phenolic resin has general high temperature resistance and general elasticity. Brake pads made of high temperature resistant modified phenolic resin have poor elasticity and high hardness. Modified phenolic resin with enhanced elasticity has high temperature resistance. poor performance
[0003] Carbon materials can improve the high temperature resistance of brake pads, among which carbon fiber has an excellent reinforcing effect, graphite materials have a lubricating effect, hard carbon materials can enhance the overall wear resistance of friction materials, and can significantly improve the wear resistance of friction materials. High temperature and high speed performance, but often a carbon material used in conjunction with an adhesive will have certain shortcomings

Method used

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  • Multielement resin base carbon compound disc-type braking pad and preparation method thereof
  • Multielement resin base carbon compound disc-type braking pad and preparation method thereof
  • Multielement resin base carbon compound disc-type braking pad and preparation method thereof

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Effect test

Embodiment 1

[0018] Formula (mass percentage): 5% unmodified phenolic resin, 5% silicone modified phenolic resin, 5% polyacrylate modified phenolic resin, 3% polyacrylonitrile carbon fiber carbon fiber, 5% artificial particle graphite, natural flake graphite 5%, granular coke 5%, silicon carbide 1%, aramid pulp 1%, composite mineral fiber 8%, steel fiber 17%, copper powder 5%, ferrous sulfide 5%, barium sulfate 30%. Among them, the flow distance of unmodified phenolic resin is 23mm, the gelation time is 96S, the flow distance of silicone modified phenolic resin is 18mm, the gelation time is 100S, and the flow distance of polyacrylate modified phenolic resin is 25mm , the gelation time is 85S, the fiber length of polyacrylonitrile carbon fiber carbon fiber is 2.0mm, the particle size of artificial granular graphite is 40 mesh, the particle size of natural flake graphite is 100 mesh, the granular coke is 40 mesh, and the particle size of silicon carbide is 500 mesh The aspect ratio of aramid...

Embodiment 2

[0033]Proportion (mass percentage): unmodified phenolic resin 4%, silicone modified phenolic resin 7%, polyacrylate modified phenolic resin 7%, polyacrylonitrile carbon fiber 5%, artificial particle graphite 8%, natural flake graphite 8%, granular coke 8%, silicon carbide 3%, aramid pulp 3%, composite mineral fiber 6%, steel fiber 15%, copper powder 3%, ferrous sulfide 3%, barium sulfate 20%. Among them, the flow distance of unmodified phenolic resin is 23mm, and the gelation time is 96S; the flow distance of silicone modified phenolic resin is 18mm, and the gelation time is 100S; the flow distance of polyacrylate modified phenolic resin is 25mm , the gelation time is 85S, the fiber length of polyacrylonitrile carbon fiber is 2.0mm, the particle size of artificial granular graphite is 40 mesh, the particle size of natural flake graphite is 100 mesh, the granular coke is 40 mesh, and the particle size of silicon carbide is 500 mesh , the aspect ratio of aramid pulp is 50, the f...

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Abstract

The invention discloses a multielement resin base carbon compound disc-type braking pad and a preparation method thereof. The braking pad is obtained by carrying out mould pressing and forming once on the following raw materials: unmodified phenolic resin, organosilicone modified phenolic resin, polyacrylate modified phenolic resin, polyacrylonitrile carbon fiber, artificial granular graphite, natural crystalline flake graphite, granular coke, silicon carbide, aramid pulp, compound mineral fiber, steel fiber, red copper powder, ferrous sulfide and barium sulfate. The product disclosed by the invention has the advantages of high temperature resistance, ablation resistance, small heat expansion coefficient, high specific strength, high specific modulus, good abrasion resistance, low noise, excellent initial performance, short breaking-in period, small heat fade, long service life, excellent pedal comfort degree, excellent high temperature and high speed performance and stable abrasion grade under different braking conditions, the effect on considering the good abrasion resistance and low noise is achieved, no dust is generated during braking, and various materials are all environment-friendly environment-protection materials. The multielement resin base carbon compound disc-type braking pad also has the function of automatically cleaning the braking disc.

Description

technical field [0001] The invention relates to the technical field of auto parts, in particular to a multi-component resin-based carbon composite disc brake pad and a preparation method thereof. Background technique [0002] Traditional automobile brake pads are made of a single phenolic resin as a binder, which is mixed with reinforcing fibers and friction performance regulators in a certain proportion and then hot-pressed. According to the use of phenolic resin, there are three main categories: unmodified phenolic resin, high temperature resistant modified phenolic resin and elastic modified phenolic resin. The above three types of resins have their own shortcomings. Unmodified phenolic resin has general high temperature resistance and general elasticity. Brake pads made of high temperature resistant modified phenolic resin have poor elasticity and high hardness. Modified phenolic resin with enhanced elasticity has high temperature resistance. Poor performance. [0003]...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16D69/02B29C43/58B29C71/02
Inventor 仇溢
Owner JINAN GOLD PHOENIX BRAKE SYST
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