Copper wire and method for preparing shielding copper wire mesh

A copper wire and copper mesh technology, applied in online mesh, other household appliances, applications, etc., can solve the problems of in-depth research on the surface treatment technology of copper mesh in the processing and manufacturing process of imported copper mesh, the influence of the quality of processed products, and the impact on the safety of the rotor.

Active Publication Date: 2012-09-12
CHONGQING MATERIALS RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Domestic copper mesh products are woven with copper wire. Although the material is copper, there is still a big gap with foreign samples in terms of shape, pitch, wire cross section, etc., and it is processed according to this standard. The copper mesh not only has a great influence on the quality of the subsequent processed products, but more importantly, because the mesh processed by this standard has many non-connected intersection points, which directly affects the export of current. Under the action of high voltage such as lightning, i

Method used

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  • Copper wire and method for preparing shielding copper wire mesh
  • Copper wire and method for preparing shielding copper wire mesh
  • Copper wire and method for preparing shielding copper wire mesh

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] A copper wire whose chemical composition is calculated by weight percentage: Si≤0.0025%; Mn≤0.0025%; Ni≤0.0025%; O≤0.01%; Bi≤0.005%; P≤0.008%; S≤0.008%; Fe ≤0.0025﹪; As≤0.003﹪, the balance is Cu and other unavoidable impurities.

[0047] The method for preparing shielding copper mesh with above-mentioned copper wire, comprises the following steps:

[0048] a) Weigh each chemical component by weight percentage;

[0049] b), vacuum induction melting;

[0050] Vacuum induction melting adopts primary refining process;

[0051] Refining is carried out at a temperature of 1230±5°C, the vacuum degree is controlled at 3Pa, and the refining is carried out for 10 minutes, followed by electromagnetic stirring and casting into copper ingots.

[0052] c), forged copper billet

[0053] The copper ingot obtained by vacuum melting is forged into a square billet with a side length of 40 mm, and then finished after passing ultrasonic flaw detection and penetration flaw detection; if ...

Embodiment 2

[0075] Copper wire material is with embodiment 1;

[0076] The method for preparing shielding copper mesh with above-mentioned copper wire, comprises the following steps:

[0077] a) Weigh each chemical component by weight percentage;

[0078] b), vacuum induction melting;

[0079] Vacuum induction melting adopts primary refining process;

[0080] Refining is carried out at a temperature of 1260±5°C, the vacuum degree is controlled at 8Pa, the refining is carried out for 20 minutes, and then electromagnetic stirring is carried out to cast copper ingots.

[0081] c), forged copper billet

[0082] The copper ingot obtained by vacuum melting is forged into a square billet with a side length of 80mm in cross-section, and after ultrasonic flaw detection and penetration flaw detection, finishing is carried out; if the billet cross-section is too small, hot rolling is inconvenient;

[0083] d), processing round bars

[0084] The finished copper billet is hot-rolled into a φ14mm ...

Embodiment 3

[0104] Copper wire material is with embodiment 1;

[0105] The method for preparing shielding copper mesh with above-mentioned copper wire, comprises the following steps:

[0106] a) Weigh each chemical component by weight percentage;

[0107] b), vacuum induction melting;

[0108] Vacuum induction melting adopts primary refining process;

[0109] Refining is carried out at a temperature of 1245±5°C, the vacuum degree is controlled at 5 Pa, and the refining is carried out for 15 minutes, followed by electromagnetic stirring and casting into copper ingots.

[0110] c), forged copper billet

[0111] The copper ingot obtained by vacuum melting is forged into a square billet with a side length of 60 mm, and then finished after passing ultrasonic flaw detection and penetration flaw detection; if the billet cross section is too small, hot rolling is inconvenient;

[0112] d), processing round bar

[0113] Hot-roll the finished copper billet into a 10mm round bar at a temperatur...

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Abstract

The invention discloses a copper wire and a method for preparing a shielding copper wire mesh. The copper wire comprises the following ingredients: no larger than 0.0025 wt% of Si, no larger than 0.0025 wt% of Mn, no larger than 0.0025 wt% of Ni, no larger than 0.01 wt% of O, no larger than 0.005 wt% of Bi, no larger than 0.008 wt% of P, no larger than 0.008 wt% of S, no larger than 0.0025 wt% of Fe, no larger than 0.003 wt% of As, and the balance consisting of Cu and other inevitable impurities. The method comprises the following steps: a) weighing the ingredients according to the weight percentage; b) conducting vacuum induction melting; c) forging a copper blank; d) processing round bars; e) conducting solid solution treatment; f) annealing; g) drawing into wires; h) conducting bending molding; i) arranging inverted V-shaped skeletons; j) welding by precise resistance spot welding; k) shaping a copper wire mesh; l) conducting surface treatment of the copper wire mesh; and m) conducting heat setting. According to the invention, high purity cathode copper with the purity of no less than 99.99% is used as a raw material of the shielding copper wire mesh, and the impurities in the copper wire material are strictly controlled to guarantee the shielding effect of the shielding copper wire mesh.

Description

technical field [0001] The invention relates to a shielding copper mesh, in particular to a copper wire and a method for preparing the shielding copper mesh. Background technique [0002] Depending on the material, the metal mesh can be ordinary copper mesh, stainless steel mesh, aluminum mesh, copper mesh, brass mesh, titanium mesh, molybdenum mesh, nickel-chrome mesh, etc., and its forming methods are mostly metal or Alloy wire braiding also adopts methods such as cutting and forming, chemical deposition and so on. [0003] In terms of shielding nets abroad, aluminum alloys and copper alloys have been used to manufacture lightning protection nets. Aluminum nets have always been used as lightning protection materials in aerospace at home and abroad due to their good conductivity and low density. With the application of carbon fiber reinforced composite materials, galvanic corrosion will occur between the traditional aluminum mesh and carbon fiber, which will affect its cor...

Claims

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Application Information

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IPC IPC(8): C22C9/00C22C1/02C22F1/08C21D8/06B21F27/00
Inventor 张十庆李方王宏邹兴政聂尊誉刘庆宾岳恩罗顺安
Owner CHONGQING MATERIALS RES INST
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