Electrolytic machining system and method for foamed aluminium buffering and energy adsorbing material

An energy-absorbing material and processing system technology, which is applied in electrochemical processing equipment, metal processing equipment, manufacturing tools, etc., can solve the problems of non-conformity of foamed aluminum with subsequent processes, damage, and deformation of pore structure on the surface of foamed aluminum, so as to achieve processing Wide range, no loss of electrolytic electrodes, high productivity

Inactive Publication Date: 2012-10-03
TIANJIN UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the special pore structure of foamed aluminum, the traditional processing techniques such as turning, planing and grinding lead to serious deformation and destruction of the pore structure of the foamed aluminum surface, so that the processed foamed aluminum does not meet the requirements of the subsequent process

Method used

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  • Electrolytic machining system and method for foamed aluminium buffering and energy adsorbing material
  • Electrolytic machining system and method for foamed aluminium buffering and energy adsorbing material
  • Electrolytic machining system and method for foamed aluminium buffering and energy adsorbing material

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Embodiment Construction

[0038] The technical solutions of the present invention will be further described below in conjunction with specific embodiments.

[0039] The electrolytic machining machine tool used is the electrolytic machining special machine tool PHECMC 6132-750 of Dongguan Huidie Automation Technology Co., Ltd. The processing electrode (ie electrolysis electrode) used is made of stainless steel 1Cr18Ni9Ti, and the two sides of the electrode are pasted with epoxy resin for insulation. The foamed aluminum porous material used is prepared by a melt foaming method with a grade of ZL111 aluminum alloy as a base material. The density of the aluminum foam is 0.65×10 3 kg / m 3 , and its main chemical composition is shown in Table 1.

[0040] Table 1 Chemical composition of ZL111 aluminum alloy (wt%)

[0041] Si

Mg

Ti

mn

Cu

Al

8.0~10.0

0.4~0.6

0.1~0.35

0.1~0.35

1.3~1.8

margin

[0042] According to the implementation pa...

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Abstract

The invention discloses an electrolytic machining system and an electrolytic machining method for a foamed aluminium buffering and energy adsorbing material. The electrolytic machining system comprises an electrolytic machining machine tool which is formed by a machining system, a control system, an electrolyte system and a fixture device. Firstly, after a foamed aluminium porous material to be machined is fixed, the distance between the foamed aluminium material and an electrode is regulated; and after each machining parameter is set, the electrolytic machining can be carried out. For the foamed aluminium porous material, compared with a conventional turning, planing and grinding scheme, the technical scheme disclosed by the invention overcomes the deformation and the breakage of the porous structure in the machining process.

Description

technical field [0001] The invention relates to the field of electrolytic machining, and more specifically relates to an electrolytic machining system and method for foamed aluminum buffer energy-absorbing materials. Background technique [0002] Aluminum foam is a light porous metal material with Al or its alloy as the matrix and contains a large number of pores. Its main structural characteristics are large pore size and high porosity. Structural and functional metallic materials. Aluminum foam has the characteristics of small specific gravity, light weight, strong heat resistance, high rigidity, etc., and also has the function of cushioning and energy absorption, and is increasingly valued by various fields such as packaging and transportation, military protection, aviation, and aerospace. Especially as a cushioning and energy-absorbing material, it has been widely used in the cushioning packaging of vulnerable items, the protection of important equipment such as satelli...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23H3/00
Inventor 罗震敖三三王皓袁涛赵春凤
Owner TIANJIN UNIV
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