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Method for manufacturing soot filter

A manufacturing method and filter technology, which are applied in chemical instruments and methods, separation methods, dispersed particle filtration, etc., can solve the problems of small thermal conductivity, high thermal expansion coefficient, and low strength.

Inactive Publication Date: 2012-10-17
YIXING WANGZI ENVIRONMENTAL PROTECTION TECHCO
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Problems solved by technology

Filter materials are required to have high filtration efficiency, low exhaust resistance, high mechanical strength and anti-vibration performance, and must also have high temperature oxidation resistance, thermal shock resistance and corrosion resistance, among which high filtration efficiency is secret. Exhaust resistance is a pair of contradictions. At present, there are mainly two filter materials, cordierite and silicon carbide, in the market. Cordierite has good thermal shock resistance, but its strength is low after reducing pressure loss, reducing wall thickness and increasing porosity. Due to the small thermal conductivity, it is easy to be partially burned or cracked, and the high temperature resistance is poor
Silicon carbide has high strength and high temperature corrosion resistance, but its thermal expansion coefficient is high, it is easy to crack, and its thermal shock resistance is relatively poor

Method used

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  • Method for manufacturing soot filter

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preparation example Construction

[0015] The invention discloses a method for manufacturing a soot filter, which includes the following steps:

[0016] (1) Prepare 30-40 parts by weight of talc, 20-30 parts by weight of aluminum hydroxide, 5-10 parts by weight of kaolin, 10-20 parts by weight of silicon oxide, and 10-30 parts by weight of mullite fiber; (2) After mixing the above materials first, add pore-forming agent, binder, lubricant, and hydration to form plastic mud; (3) Extrude the above-mentioned mixed materials into a green body, and dry the green body; ( 4) Firing the above green body to obtain the finished product.

[0017] Among them, preferably, in the step (1), the average particle size of talc is less than 40 μm, the average particle size of aluminum hydroxide is less than 5 μm, the average particle size of kaolin is less than 6 μm, the average particle size of silicon oxide is less than 10 μm, and the average particle size of mullite is less than 10 μm. The stone fibers have an average diamete...

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[0032]

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Abstract

The invention discloses a method for manufacturing a soot filter. The method comprises the following steps: preparing the following components by weight: 30-40 parts of talcum, 20-30 parts of aluminum hydroxide, 5-10 parts of kaoline, 10-20 parts of silicon oxide and 10-30 parts of mullite fibre; mixing the above materials, adding a pore-forming agent, a binding agent, a lubricant and a hydrosynthesis plasticity pug, molding the mixed materials to be blank bodies, and drying to obtain the finished product. As the mullite fibre is added, the soot filter with high porosity, high intensity, high temperature resistance and high thermal shock resistance can be obtained.

Description

technical field [0001] The invention relates to the technical field of diesel engine exhaust soot filters, in particular to a manufacturing method of the soot filter. Background technique [0002] Diesel engines have high horsepower, cheap oil, less oil, high low-speed torque, good fuel economy, and good reliability. However, the main problem of diesel engines is that the exhaust gas contains particulate matter. Currently, wall flow is mainly used to capture soot particles. Type soot filter, the material of the filter mainly includes cordierite and silicon carbide. When the soot particle filter reaches a certain amount of smoke load, it will increase the back pressure of the engine and needs to be regenerated. The key technology of the soot filter It is the selection of filter material and the regeneration of the filter. The structure and performance of the filter material have a great influence on the pressure loss, filtration efficiency, strength, and heat transfer of the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/16C04B35/80C04B35/622B01D46/00F01N3/021
Inventor 王秋阳
Owner YIXING WANGZI ENVIRONMENTAL PROTECTION TECHCO