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Amorphous magnetic core surface coating process

A surface coating and magnetic core technology, which is applied to the surface coating liquid device, pretreatment surface, coating, etc., can solve the problems of easy scratching of the insulation skin, inconvenient production work, and low quality of finished products, and achieve Good electrification performance and mechanical performance, improved work efficiency, fast melting and sticking effect

Active Publication Date: 2014-11-26
关光基
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are box-packed and surface-cured types for the production and molding of the existing amorphous magnetic cores, but the box-packed type has a large volume, while the surface-cured type can effectively reduce the size, but the production work is inconvenient, the efficiency is low, the cost is high, and the surface is rough. , the thickness is uneven, which is not conducive to winding, and the insulation skin on the surface of the wire is easily scratched, resulting in lower quality of the finished product

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Amorphous magnetic cores are made of rolled-type amorphous magnetic iron core composite insulating materials. The insulating material is epoxy powder, which is made of epoxy resin, epoxy resin curing agent, pigments and inorganic powder fillers. Formation; The formula between the components by weight is: 50 parts of epoxy resin, 50 parts of epoxy resin fixing agent, 10 parts of pigment, and 60 parts of inorganic powder filler. Epoxy resin is bisphenol A type epoxy resin, and it is the bisphenol A glycidyl ether resin that is generated by the reaction of bisphenol A and epichlorohydrin; Described epoxy resin curing agent is isomerization methyl tetrahydro Phthalic anhydride or isomerized methyl hexahydrophthalic anhydride; inorganic powder filler is alumina. When making, first set the oven temperature to 180°C; scrape off the residual pieces on the surface of the iron core with a blade and place the iron core neatly and evenly on the iron plate; then use an air gun to cl...

Embodiment 2

[0035] Amorphous magnetic cores are made of rolled-type amorphous magnetic iron core composite insulating materials. The insulating material is epoxy powder, which is made of epoxy resin, epoxy resin curing agent, pigments and inorganic powder fillers. Formation; The formula between the components by weight is: 50 parts of epoxy resin, 50 parts of epoxy resin fixing agent, 9 parts of pigment, 60 parts of inorganic powder filler. Epoxy resin is bisphenol A type epoxy resin, and it is the bisphenol A glycidyl ether resin that is generated by the reaction of bisphenol A and epichlorohydrin; Described epoxy resin curing agent is isomerization methyl tetrahydro Phthalic anhydride or isomerized methyl hexahydrophthalic anhydride; inorganic powder filler is talc powder. When making, first set the oven temperature to 200°C; scrape off the residual pieces on the surface of the iron core with a blade and place the iron core neatly and evenly on the iron plate; then use an air gun to cle...

Embodiment 3

[0037]The amorphous magnetic core is made of composite insulating material of the roll-type amorphous magnetic iron core, and the insulating material is heat-resistant and insulating liquid paint. When making, first set the oven temperature to 180°C; scrape off the residual pieces on the surface of the iron core with a blade and place the iron core neatly and evenly on the iron plate; then use an air gun to clean the foreign matter on the surface of the iron core to reduce the impact of impurities The impact of compound production; then put the iron core layered into the oven to preheat to 180 ℃, preheat for 60 minutes, layered according to the plate can realize preheating multiple at a time, improve the production rate; then adjust the spraying amount of the spray gun When it is suitable, take out the preheated iron core, and then spray the heat-resistant and insulating liquid paint evenly on the iron core with a spray gun. Because the surface temperature of the iron core is h...

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PUM

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Abstract

The invention relates to the technical field of amorphous magnetic cores, in particular to an amorphous magnetic core surface coating process, which is made of an amorphous-state magnetic core composite insulating material. The amorphous magnetic core surface coating process comprises the following steps of: (1) setting the temperature of a baking box until the temperature is proper; (2) treating residual pieces on the surfaces of the iron cores; (3) tidily placing the iron cores on iron discs; (4) placing the iron cores into the baking box according to the discs in layers for preheating; (5) taking the preheated iron cores out and uniformly spraying a powdery or liquid-state insulating material to the iron cores by using a lance; (6) placing the iron cores in the baking box to bake and pre-cure after one-time coating; and (7) reversely placing the iron cores on the iron discs after one-time baking, and repeating the action until the surfaces of magnetic cores are fully coated to obtain products. The amorphous magnetic core surface coating process has the advantages of simple process, uniform spray coating of insulating layers on the surfaces of the iron cores, consistent product thickness, small shape, close soluble adhesion of the insulating material, excellent hardness, smooth product surface, good linearity, low probability of scratching the insulating skin of an enameled wire during winding of the enameled wire and capability of guaranteeing the product quality.

Description

technical field [0001] The invention relates to the technical field of amorphous magnetic cores, in particular to a manufacturing process for making amorphous magnetic cores using composite insulating materials for amorphous magnetic iron cores. Background technique [0002] With the development of electronic technology, the requirements for electronic components are getting higher and higher. Amorphous magnetic cores are made of composite insulating materials with amorphous magnetic cores. Because of their excellent resistance to DC bias and small size, they have also Gradually, it was put into the production of inductive devices. However, there are box-packed and surface-cured types for the production and molding of the existing amorphous magnetic cores, but the box-packed type has a large volume, while the surface-cured type can effectively reduce the size, but the production work is inconvenient, the efficiency is low, the cost is high, and the surface is rough. , The t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B05D7/14B05D7/24B05D3/00B05D3/02C09D163/02C09D7/12C09D5/25
Inventor 关光基关光璋任培芳关光智揭爱平
Owner 关光基
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