Energy-saving and environment-friendly spray drying system

A drying system, energy saving and environmental protection technology, applied in the direction of spray evaporation, evaporator accessories, etc., can solve the problems of heavy metal and sulfur content increase, atmospheric environmental pollution, air pollution, etc., to save energy, protect the environment, avoid emissions or losses Effect

Inactive Publication Date: 2013-03-27
宜昌清江茗研生物科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the discharged hot air and solvent vapor contain a large amount of heat energy, direct discharge causes a large amount of energy waste. In addition, the direct discharge of solvent vapor also causes atmospheric environmental pollution; what's more, direct use of heated air for spray drying does not meet the requirements of food and drug. Health requirements, because industrial waste gas and automobile exhaust cause serious air pollution, and harmful dust and gases such as heavy metals and sulfur dioxide in the air often exceed the standard, which will increase the content of heavy metals and sulfur in the product during the spray drying process (this is called secondary Contamination, solvent residue is the first contamination in the extraction process)

Method used

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  • Energy-saving and environment-friendly spray drying system

Examples

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Comparison scheme
Effect test

Embodiment 1

[0021] Such as figure 1 Shown, a kind of energy-saving and environment-friendly spray drying system comprises condensed water tank 9, also comprises spray drying chamber 2, cyclone separator 4, heat exchange chamber 6, heater 7 and solvent recovery tank 10, and spray drying chamber 2 is separated from cyclone The cyclone separator 4 is connected to the heat exchange chamber 6, the heat exchange chamber 6 is provided with a heat exchange pipe 6-2, the condensation water tank 9 is provided with a condensation pipe 9-1, and one end of the heat exchange pipe 6-2 is heated The device 7 is connected with the spray drying chamber 2, and the other end of the heat exchange pipe 6-2 is respectively connected with one end of the condensation pipe 9-1 and the solvent recovery tank 10, and the other end of the condensation pipe 9-1 is connected with the bottom of the heat exchange chamber 6, and the spray drying chamber 2 The upper part is provided with a nozzle 1, the lower part is connec...

Embodiment 2

[0029] Material: 70% ethanol extract of vine tea flavonoids.

[0030] First turn on the high-pressure air pump 3, and then turn on the heater 7. When the air temperature in the spray drying chamber 2 reaches 200 degrees Celsius, the nozzle 1 is opened, and the mist solution is sprayed. The flavone powder falls into the second dry finished product collection box 8, and the ethanol solution is then vaporized and forms a mixed hot air flow together with the hot air, and a small amount of powder that has not been completely settled in the mixed hot air flow is further separated in the cyclone separator, and falls Into the first dry product collection box 5, the mixed hot air flow comes out from the cyclone separator 4 and enters the heat exchange chamber to transfer heat to the gas in the lower heat exchange tube 6-2 of the temperature; in the heat exchange chamber 6, a small amount of ethanol Steam and water vapor are condensed into a liquid mixed solution due to cooling and stor...

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Abstract

The invention discloses an energy-saving and environment-friendly spray drying system. A spray drying chamber is connected with a cyclone separator; the cyclone separator is connected with a heat exchanging chamber; the heat exchanging chamber is internally provided with a heat exchanging pipe; a condensed water tank is internally provided with a condensing pipe; one end of the heat exchanging pipe is connected with the spray drying chamber through a heater and the other end of the heat exchanging pipe is connected with one end of the condensing pipe and a solvent recycling pot; the other end of the condensing pipe is connected with the bottom of the heat exchanging chamber; the upper part of the spray drying chamber is provided with a spraying nozzle and the lower part of the spray drying chamber is connected with a second drying finished-product collecting box; and the lower part of the cyclone separator is connected with a first drying finished-product collecting box. According to the energy-saving and environment-friendly spray drying system, under the state of ideal heat insulation conditions and sealing conditions, the heat is utilized to the greatest extent and a solvent is not discharged or does not have any loss. Energy sources are greatly saved and the environment is protected; meanwhile, the solvent is recycled so that the production cost is greatly reduced; and external air is prevented from being used and secondary pollution of a product is avoided.

Description

technical field [0001] The invention relates to the fields of biochemical engineering, separation engineering and natural product extraction, and more specifically relates to an energy-saving and environment-friendly spray drying system, which is suitable for drying the purification solution of the target component in the large-scale fermentation liquid in biochemical engineering and the drying treatment of the natural product extract . Background technique [0002] At present, in the field of biochemical engineering and natural product extraction, whether the extracted liquid after separation and purification is directly boiled and dried, vacuum heating dried or spray dried, the solution is heated to promote solvent evaporation, and the solvent vapor generated by heating and heating The air is generally vented directly to the atmosphere. Since the discharged hot air and solvent vapor contain a large amount of heat energy, direct discharge causes a large amount of energ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D1/18B01D1/30
Inventor 董静洲王瑛郑小江艾训儒王麒
Owner 宜昌清江茗研生物科技有限公司
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