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A kind of anode protection ring and preparation method thereof

An anode protection ring and a protection ring technology, applied in the field of anode production, can solve the problems of low mechanical strength of anode protection ring, high water content of alumina sol, easy cracking of protection ring, etc., and achieve ideal protection effect and anti-oxidative reaction ability. Strong and reducing effect of carbon oxide gas emission

Inactive Publication Date: 2016-12-14
HUNAN CHUANGYUAN NEW MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Patent No. CN 200910306843 patent document discloses a self-baked electrolytic anode steel claw protection ring and its preparation method. The components of the anode protection ring in the application document are alumina sol, electrolyte powder and alumina powder. The technical scheme The weak point is: the mechanical strength of the anode protective ring described in this technical proposal is low, and its reason is: 1. This protective ring is a self-baked protective ring, which is easily affected by the operation disturbance of the electrolyzer during its curing process, resulting in The protective ring is prone to cracks; 2. Alumina sol is used as the binder, and the alumina sol has a large water content, and the shrinkage rate is also large during the heating process, and the anode steel claw is easily damaged, resulting in the electrolyte being easily washed to the steel claw; 3. The The anode protection ring contains alumina powder, the electrolyte in the electrolytic cell will dissolve the alumina, and the protection ring is easy to loosen and break, resulting in a decrease in its anti-scourability

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] An anode protection ring, the main components and weight percentage of the protection ring are: 70% electrolyte powder, 30% binder, the binder is aluminum phosphate, in addition, the binder can also be aluminum phosphate , polyacrylamide, polyvinyl chloride, epoxy resin, polyvinyl alcohol in one or more can be.

[0025] The preparation method of the anode protection ring comprises the following steps:

[0026] S 1 . Mix the electrolyte powder and the binder to obtain A;

[0027] S 2 .Stir and heat A to 85°C to obtain colloidal B; in order to fully mix the electrolyte powder and the binder, it is necessary to stir and heat at the same time to make the binder have higher fluidity so that it can be mixed with the electrolyte powder Sufficient wetting improves the plasticity of the colloid, thereby increasing the density of the colloid B and increasing the strength of the protective ring.

[0028] S 3 .Inject B into the mold and form it.

Embodiment 2

[0030] An anode protection ring, the main components and weight percentage of the protection ring are: 75% electrolyte, 25% binder, the binder is aluminum phosphate, in addition, the binder can also be aluminum phosphate, One or more of polyacrylamide, polyvinyl chloride, epoxy resin and polyvinyl alcohol can be used.

[0031] The preparation method of the anode protection ring comprises the following steps:

[0032] S 1 . Mix the electrolyte powder and the binder to obtain A;

[0033] S 2 . Stir A and heat it to 95°C to obtain colloidal B; in order to fully mix the electrolyte powder and binder, it is necessary to stir and heat at the same time, so that the binder has high fluidity so that it can be mixed with the electrolyte powder Sufficient wetting improves the plasticity of the colloid, thereby increasing the density of the colloid B and increasing the strength of the protective ring.

[0034] S 3 .Inject B into the mold and form it.

Embodiment 3

[0036] An anode protection ring, the main components and weight percentage of the protection ring are: 80% electrolyte powder, 20% binder, the binder is aluminum phosphate, in addition, the binder can also be aluminum phosphate , polyacrylamide, polyvinyl chloride, epoxy resin, polyvinyl alcohol in one or more can be.

[0037] The preparation method of the anode protection ring comprises the following steps:

[0038] S 1 . Mix the electrolyte powder and the binder to obtain A;

[0039] S 2 . Stir A and heat it to 105°C to obtain colloidal B; in order to fully mix the electrolyte powder and binder, it is necessary to stir and heat at the same time, so that the binder has high fluidity so that it can be mixed with the electrolyte powder Sufficient wetting improves the plasticity of the colloid, thereby increasing the density of the colloid B and increasing the strength of the protective ring.

[0040] S 3 .Inject B into the mold and form it.

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PUM

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Abstract

The invention belongs to the field of anode production, and in particular relates to the components, content and manufacturing process of a protective device for carbon anode steel claws. The technical problem to be solved by the present invention is to provide an anode protection ring with high mechanical strength and strong shock resistance and a preparation method thereof. In order to solve the above problems, the technical solution provided by the present invention is: an anode protection ring, the main components and weight percentage of the protection ring are: 70%-90% of electrolyte powder, 10%-30% of binder, the The binder is at least one of aluminum phosphate, polyacrylamide, polyvinyl chloride, epoxy resin and polyvinyl alcohol. The beneficial effects of the invention are as follows: 1. High mechanical strength; 2. Reduce carbon oxide gas discharge; 3. Reduce production cost; 4. Does not affect the quality of primary aluminum.

Description

technical field [0001] The invention belongs to the field of anode production, and in particular relates to the components, content and manufacturing process of a protective device for carbon anode steel claws. Background technique [0002] Aluminum anode protection rings are mostly made of carbon materials and asphalt as a binder. They are molded by pressure machinery and put on the anode steel claws after drying. This kind of protection ring has poor oxidation resistance and pressure resistance. Low intensity. Under the high temperature conditions of the electrolytic cell, if there is no insulation material covering, the carbon protection ring is easily oxidized into pieces by the air, and falls into the electrolytic cell during the pole changing operation or under the scouring of the electrolyte. On the one hand, the anode steel claw loses protection. The phenomenon of "clawing" occurs, which leads to the reduction of the grade of primary aluminum; on the other hand, the...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C25C3/12
Inventor 唐剑赵斌南敬叶灵
Owner HUNAN CHUANGYUAN NEW MATERIALS
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