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Multi-path high-energy ultrasonic field treatment device for regulating and controlling welding residual stress

A high-energy ultrasonic and high-energy technology, used in heat treatment furnaces, heat treatment equipment, and process efficiency improvements, can solve the problems of easy oxidation of workpieces, elimination of residual stress, inconvenient on-site use and operation, and improve corrosion resistance and wear resistance. Effects of capacity, stress value improvement, increase and overall structural strength

Active Publication Date: 2013-04-24
BEIJING INSTITUTE OF TECHNOLOGYGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages of this method are time-consuming, low efficiency, large floor area, and difficult to control
The disadvantages of this method are long cycle, high energy consumption, high economic cost, easy oxidation of the workpiece, serious pollution, and it is not easy to handle large components or heat vulnerable components
However, the disadvantage of this technology is that the magnetic circuit device is relatively complicated, and it is inconvenient to use and operate on site, and it is only applied to the residual stress generated by welding.
But the disadvantage is that the operation is more complicated, and it is not suitable for local in-situ residual stress relief of larger components

Method used

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  • Multi-path high-energy ultrasonic field treatment device for regulating and controlling welding residual stress

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Embodiment Construction

[0017] Embodiments of the present invention will be further described below in conjunction with the accompanying drawings.

[0018] Such as figure 1 Shown is the principle diagram of the welding residual stress multi-channel high-energy ultrasonic sound field processing device of the present invention, which includes: industrial computer, ultrasonic signal excitation controller, high-power ultrasonic amplifier, high-energy transducer and auxiliary devices. figure 2 Schematic of the clamping setup when working for a single high-energy transducer. When adjusting the residual stress concentration area of ​​the welded specimen, two strong magnetic suction seats are adsorbed on the part of the welded body to be regulated, and the fixed middle rod and threaded rod are adjusted to adjust the high-energy ultrasonic transducer to the stress concentration area of ​​the weld. The pressure plate keeps the test piece in fixed contact with the transducer, and then connects the two ends of...

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Abstract

The invention relates to a multi-path high-energy ultrasonic field treatment device for regulating and controlling a welding residual stress. The device sends a control instruction by matching with regulating-controlling system software and via an industrial personal computer; an ultrasonic signal excitation controller receives the control instruction, and then sends a regulating-controlling signal to a high-power ultrasonic amplifier; the high-power ultrasonic amplifier drives a high-energy ultrasonic transducer according to the regulating-controlling signal to generate a high-energy ultrasonic beam; and the energy of the high-energy ultrasonic beam is injected in a residual stress concentrated area in the surrounding of a weld joint according to set requirements, and then is used for regulating the residual stress. The device is simple in structure and good in regulating-controlling effect, can effectively solve the various adverse effects of a residual stress on the dimensional stability, the fatigue strength and the like of a welding workpiece at the present stage, has the characteristics of being efficient, energy-saving, environment-friendly and the like, and is very wide in application prospect.

Description

1. Technical field [0001] The invention relates to a multi-channel high-energy ultrasonic sound field processing device for regulating and controlling welding residual stress, in particular to a system for regulating and controlling residual stress in a welding area by high-energy ultrasonic. 2. Background technology [0002] Traditional techniques for weakening and eliminating residual stress include natural aging and thermal aging techniques. Natural aging depends on the temperature changes in the diurnal season, which gradually causes the metal lattice to slide slowly, and finally achieves the purpose of stress release. The disadvantages of this method are that it takes a long time, has low efficiency, occupies a large area, and is not easy to control. Thermal aging technology heats the workpiece below the phase transition temperature, and reduces the yield limit of the workpiece in the hot state, thereby reducing or eliminating the residual stress. The disadvantages of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D10/00C21D9/50
CPCY02P10/20
Inventor 徐春广宋文涛潘勤学肖定国徐浪郭军李骁刘海洋
Owner BEIJING INSTITUTE OF TECHNOLOGYGY
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