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A kind of NdFeB magnetic material with superfine powder and its preparation method

A magnetic material and ultrafine powder technology, applied in the direction of magnetic materials, magnetic objects, inorganic materials, etc., can solve the problems of ultrafine powder storage, use danger and difficulty, low residual magnetization, easy oxidation and combustion, etc. Achieve the effects of improving comprehensive economic benefits, inhibiting grain growth, and protecting the environment

Inactive Publication Date: 2016-05-11
辽宁恒德磁业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the production process of sintered Nd-Fe-B, due to the use of fluidized bed collision airflow milling (milling) machine in the powder making process, in addition to normal powder, 2-3% of ultra-fine powder with finer particle size will be produced The characteristics of these ultrafine powders are: high rare earth content, easy oxidation and combustion, and low residual magnetization. These characteristics cause certain dangers and difficulties in storage and use of ultrafine powders.

Method used

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  • A kind of NdFeB magnetic material with superfine powder and its preparation method
  • A kind of NdFeB magnetic material with superfine powder and its preparation method
  • A kind of NdFeB magnetic material with superfine powder and its preparation method

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Experimental program
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Effect test

Embodiment 1

[0028] Configure conventional alloys, the mass percentage composition of raw materials is: Pr-Nd-Dy: 25.5%, La-Ce: 5%, B: 1.0%, Fe: 67.5%, Al: 0.8%, Cu: 0.2%, using SC- Preparation of conventional alloy coarse particle powder by HD process: at 3.0×10 -1 Melted into thin slices with a thickness of 0.25-0.35mm under Pa vacuum, the thin slices absorb hydrogen at room temperature for 3.0 hours in the reaction kettle of the hydrogen crushing furnace, and then heat to 600°C for 6.0 hours to dehydrogenate to prepare a particle size of 60-80 mesh. Coarse powder for use;

[0029] The ultra-fine powder produced by the jet mill is uniformly mixed in the mixer for 1-3 hours.

[0030] The above-mentioned alloy coarse particle powder is ground by a QLM-400 jet mill under a working pressure of 0.7MPa to a fine powder with an average particle size of 3.0-3.5μm; %) ratio, add 15-20% of the above-mentioned superfine powder to the conventional alloy powder, and mix evenly in the mixer for 2 ho...

Embodiment 2

[0036] The difference from Example 1 is that the addition ratio of superfine powder is 10%, and other process routes are the same as in Example 1, and the test data are shown in Table 1.

[0037] The topography diagram relevant to this embodiment is similar to that of Embodiment 1, omitted.

[0038] as the picture shows, Figure 1-3 The microscope (SEM) topography in the figure is the scanning electron microscope (SEM) topography of the magnet after adding 10% (wt%) ultrafine powder and sintering; Figure 2-3 The curve in is the magnetization characteristic curve of 10% (wt%) superfine powder addition, which is shown by No. 3 in the test data in Table 1. Compared with the curve without superfine powder: the coercive force of the finished product is increased by 32.6 %, the squareness increased by 9.1%, and the residual magnetism decreased by 4.5%.

Embodiment 3

[0040] The difference from Example 1 is that the addition ratio of superfine powder is 15%, and other process routes are the same as in Example 1, and the test data are shown in Table 1.

[0041] The topography diagram relevant to this embodiment is similar to that of Embodiment 1, omitted.

[0042] as the picture shows, Figure 1-4 The microscope (SEM) topography in the figure is the scanning electron microscope (SEM) topography of the magnet after adding 15% (wt%) ultrafine powder and sintering; Figure 2-4 The curve in is the magnetization characteristic curve of 15% (wt%) superfine powder addition, which is shown in No. 4 of the test data in Table 1. Compared with the curve without superfine powder: the coercive force of the finished product is improved 38.3%, the squareness increased by 10.6%, and the residual magnetism decreased by 7.3%.

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Abstract

A NdFeB magnetic material prepared by using ultrafine powder and its preparation method. In the present invention, the ultrafine powder produced by the jet mill is added to a mixture of: a certain amount of Pr-Nd-Dy, mixed rare earth (La-Ce), B, NdFeB products are prepared from Al, Cu and the normal magnetic powder with the balance of Fe. Adding an appropriate amount can play the role of rich rare earth phase: prevent the total amount of rare earth in the product from being oxidized; strengthen the grain boundary and improve Coercive force: During the sintering process, the growth of NdFeB grains is inhibited to ensure the uniformity of the grain size inside the product, thereby improving the squareness of the product. Since the particle size of the ultrafine powder is below 2 μm, the specific surface area of ​​the grain is large and the defects are few, so its surface activity is high, the chemical reaction speed is fast, the solubility is large, and the coercive force is extremely high, so that the sintering temperature of the magnet is reduced and the coercive force is reduced. Increased stamina.

Description

technical field [0001] The invention relates to the technical field of manufacturing NdFeB permanent magnet materials, in particular to an NdFeB magnetic material with ultrafine powder and a preparation method thereof. Background technique [0002] NdFeB magnetic material, as the latest result of the development of rare earth permanent magnet materials, is known as the "Magnetic King" because of its excellent magnetic properties. NdFeB magnetic materials are alloys of neodymium, boron, iron, etc., also known as magnets. NdFeB has extremely high magnetic energy product and coercive force, and the advantages of high energy density make NdFeB permanent magnet materials widely used in modern industry and electronic technology, so that instruments, electroacoustic motors, magnetic separation Miniaturization, weight reduction, and thinning of equipment such as magnetization are possible. [0003] In the production process of sintered Nd-Fe-B, due to the use of fluidized bed coll...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F1/057H01F1/08B22F9/04B22F3/16
Inventor 杨延华李嘉颜廷顺
Owner 辽宁恒德磁业有限公司