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Production method of bastose wet spinning yarn

A production method and hemp fiber technology are applied in the production field of hemp fiber wet-spun colored yarns, which can solve the problems of dull appearance of finished products, poor yarn quality, serious sticking of hemp sliver, etc., and meet the requirements of soft hand and color. , The finished product has good color fastness, rich and bright colors

Active Publication Date: 2013-07-24
ZHEJIANG JINYUAN FLAX
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The above two methods have the following disadvantages: 1. The dyeing is not transparent, because the package is tightly wrapped, and the pectin remaining on the yarn prevents the dye from fully penetrating into the center of the package, resulting in a "white heart" phenomenon; 2. Uneven dyeing , gray cloth dyeing due to process and environmental errors caused by cylinder difference, head-to-tail color difference and side-to-side color difference; 3. High dyeing cost and great environmental pollution; 4. Single color, lack of three-dimensional color effect, and the appearance of the finished product is dull
The above-mentioned technical scheme adopts the flax short-spinning route, and its disadvantages and deficiencies are: (1) After the single finishing and refinishing processes, the combing noil is very high, the production rate is low, and the cost is high; (3) Poor yarn quality and poor weaving performance
The above technical solution only lists the names of the various processes, and the specific process is not disclosed, so those skilled in the art cannot implement
And the above-mentioned technological process is not different from conventional flax spinning except for the dyeing process. Its disadvantages and deficiencies are: (1) It cannot meet the package requirements for dyed hemp sliver, and the batch production efficiency is low; (2) Dyeing and drying of hemp sliver The post-sticking phenomenon is serious, and the subsequent process is difficult to process; (3) Poor spinnability, poor yarn quality, and poor weaving performance
The disadvantages and deficiencies of the above-mentioned technical solutions are: (1) Mixing in any proportion cannot be realized, and the color is single; (2) The finished product is the effect of two kinds of dyed yarns intertwisting, which cannot produce three-dimensional color effects; (3) The process is long and the efficiency is low , High cost; (4) All hemp fibers are dyed, which is more polluting than colored spinning and not environmentally friendly

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Production method of bastose wet spinning yarn
  • Production method of bastose wet spinning yarn
  • Production method of bastose wet spinning yarn

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] see figure 1 , figure 2 , Comb the raw hemp. The combing includes two processes of sliver making and balling. The sliver making is to remove the short fibers in the raw hemp, and then make the long hemp fibers into hemp sliver, and then pass through the traverse on the hemp ball winding machine. The feeding device winds the continuous hemp strips layer by layer from the inside to the outside to the winding roller to form a hollow cylindrical hemp ball with uniform inner and outer density. The inner diameter of the hemp ball is 5-10cm, the outer diameter is 35-45cm, and the height of the ball is 30- 40cm. Bleaching is carried out after the hemp ball is degummed, and the bleaching includes two steps of sub-bleaching and low-temperature oxygen bleaching: first add 1.5g / L sodium chlorite NaClO in water 2 , the pH value is 2.5-3.5, the initial temperature is 30°C, and it takes 30 minutes to raise the temperature to 50°C, keep warm for 20 minutes, and then wash with water ...

Embodiment 2

[0023] see figure 1 , figure 2 , Comb the raw hemp. The combing includes two processes of sliver making and balling. The sliver making is to remove the short fibers in the raw hemp, and then make the long hemp fibers into hemp sliver, and then pass through the traverse on the hemp ball winding machine. The feeding device winds the continuous hemp strips layer by layer from the inside to the outside to the winding roller to form a hollow cylindrical hemp ball with uniform inner and outer density. The inner diameter of the hemp ball is 5-10cm, the outer diameter is 35-45cm, and the height of the ball is 30- 40cm. Bleaching is carried out after the hemp balls are degummed, and the bleaching includes two steps of sub-bleaching and low-temperature oxygen bleaching: now add 1g / L sodium chlorite NaClO to the water 2 , the pH value is 2.5-3.5, the initial temperature is 30°C, and it takes 30 minutes to raise the temperature to 50°C, keep warm for 20 minutes, and then wash with wate...

Embodiment 3

[0025] see figure 1 , figure 2 , Comb the raw hemp. The combing includes two processes of sliver making and balling. The sliver making is to remove the short fibers in the raw hemp, and then make the long hemp fibers into hemp sliver, and then pass through the traverse on the hemp ball winding machine. The feeding device winds the continuous hemp strips layer by layer from the inside to the outside to the winding roller to form a hollow cylindrical hemp ball with uniform inner and outer density. The inner diameter of the hemp ball is 5-10cm, the outer diameter is 35-45cm, and the height of the ball is 30- 40cm. Bleaching is carried out after the hemp ball is degummed, and the bleaching includes two steps of sub-bleaching and low-temperature oxygen bleaching: now add 2g / L sodium chlorite NaClO to the water 2 , the pH value is 2.5-3.5, the initial temperature is 30°C, and it takes 30 minutes to raise the temperature to 50°C, keep warm for 20 minutes, and then wash with water ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a production method of a bastose wet spinning yarn. The production method of the bastose wet spinning yarn comprises the steps of heckling, degumming, scouring and bleaching, dyeing, drying and softening, then color mixture is carried out on two kinds or more than two kinds of ramie strips of different colors according to different color ratios, the ramie strips are mixed and drafted after 4-6 drawing working procedures, roving and wet spinning thinning working procedures are carried out on the ramie strips, and finally the ramie strips are dried, spooled and packaged to form a finished product. The production method of the bastose wet spinning yarn is characterized in that the heckling working procedure comprises a process of strip manufacturing and a process of ball formation, the process of strip manufacturing means that short fibers are removed and then long bastose fibers are manufactured into the ramie strips; and the process of ball formation means that the continuous ramie strips are wound layer by layer from inside to outside to form a hollow cylindrical bastose ball. The produced bastose wet spinning yarn is uniform in dyeing, bright in color, rich in level, and good in color fastness.

Description

technical field [0001] The invention relates to the technical field of long hemp spinning, in particular to a production method of hemp fiber wet-spun colored yarn used for knitted or woven garments and home textile fabrics. Background technique [0002] At present, domestic hemp spinning enterprises mainly produce monochromatic (white and primary color) hemp yarn varieties, and dyeing usually goes through the following methods: one is to dye white hemp yarns into different colors one by one, and then dye different colors according to needs. The colored linen yarn is yarn-dyed; the second is to dye the cloth woven with linen yarn according to needs. [0003] The above two methods have the following disadvantages: 1. The dyeing is not transparent, because the package is tightly wrapped, and the pectin remaining on the yarn prevents the dye from fully penetrating into the center of the package, resulting in a "white heart" phenomenon; 2. Uneven dyeing , gray cloth dyeing due ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D02G3/04D06C19/00D06B21/00D06L3/06D06L3/02D06P3/66D06L4/13D06L4/24
Inventor 韩永强姜伟
Owner ZHEJIANG JINYUAN FLAX
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