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Copper-based contact material and manufacturing process

A contact material and preparation process technology, applied in contacts, electrical components, electrical switches, etc., can solve the problems of high electrical contact costs, improve electrical corrosion resistance and anti-adhesion, and facilitate rearrangement. And the effect of strong displacement and breaking ability

Active Publication Date: 2015-07-29
温州银泰合金材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] For a long time, silver has played a major role in electrical contact materials, but as a precious metal, silver is a scarce resource, which once made the cost of electrical contacts high.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A copper-based contact material comprising 0.002% by weight of yttrium, 0.003% by weight of bismuth, 0.001% by weight of titanium, 0.002% by weight of molybdenum, 0.02% by weight of Tellurium, 0.005% by weight lanthanum, 0.05% by weight graphite, 0.02% by weight aluminum and the balance copper.

[0020] A preparation process for a copper-based contact material,

[0021] In the first step, by weight percentage, 0.002% (weight) of yttrium, 0.003% (weight) of bismuth, 0.001% (weight) of titanium, 0.002% (weight) of molybdenum, 0.02% (weight) of tellurium, 0.005 % (weight) of lanthanum, 0.05% (weight) of graphite, 0.02% (weight) of aluminum and the copper of the remainder are fully mixed and stirred, and the mixed material is put into a high-energy mixing drum machine and mixed for 3 hours roll.

[0022] The second step is to put the mixed powder material into the pressing mold, press it into a round ingot with a 300-ton hydraulic press, and then put it into a high-temper...

Embodiment 2

[0027] A copper-based contact material comprising 0.005% by weight of yttrium, 0.005% by weight of bismuth, 0.008% by weight of titanium, 0.002% by weight of molybdenum, 0.04% by weight of Tellurium, 0.008% by weight lanthanum, 0.05% by weight graphite, 0.03% by weight aluminum and the balance copper.

[0028] A preparation process for a copper-based contact material,

[0029] The first step, by weight percentage, the yttrium of 0.005% (weight), the bismuth of 0.005% (weight), the titanium of 0.008% (weight), the molybdenum of 0.002% (weight), the tellurium of 0.04% (weight), 0.008 % (weight) of lanthanum, 0.05% (weight) of graphite, 0.03% (weight) of aluminum and the copper of the remainder are fully mixed and stirred, and the mixed materials are put into a high-energy mixing drum machine and mixed for 3 hours roll.

[0030] The second step is to put the mixed powder material into the pressing mold, press it into a round ingot with a 300-ton hydraulic press, and then put it...

Embodiment 3

[0035] A copper-based contact material comprising 0.008% by weight of yttrium, 0.002% by weight of bismuth, 0.006% by weight of titanium, 0.004% by weight of molybdenum, 0.05% by weight of Tellurium, 0.003% by weight lanthanum, 0.04% by weight graphite, 0.02% by weight aluminum and the balance copper.

[0036] A preparation process for a copper-based contact material,

[0037] In the first step, by weight percentage, 0.008% (weight) of yttrium, 0.002% (weight) of bismuth, 0.006% (weight) of titanium, 0.004% (weight) of molybdenum, 0.05% (weight) of tellurium, 0.003 % (weight) of lanthanum, 0.04% (weight) of graphite, 0.02% (weight) of aluminum and the copper of the remainder are fully mixed and stirred, and the mixed material is put into a high-energy mixing drum machine and mixed for 3 hours roll.

[0038] The second step is to put the mixed powder material into the pressing mold, press it into a round ingot with a 300-ton hydraulic press, and then put it into a high-temper...

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Abstract

The invention relates to a copper-based contact material and a manufacturing process thereof. The copper-based contact material comprises the following components in percentage by weight: 0.002-0.1 percent of yttrium, 0.002-0.08 percent of bismuth, 0.001-0.5 percent of titanium, 0.001-0.5 percent of molybdenum, 0.001-0.1 percent of tellurium, 0.003-0.5 percent of lanthanum, 0.03-1.0 percent of graphite, 0.01-0.2 percent of aluminum and the balancing percent being copper. With the adoption of rare earth powder metallurgy, the contact material has an obvious strengthening effect on a copper base on the premise of maintaining good electrical conductivity and thermal conductivity as well as low resistivity, improves the electric corrosion resistance and adhesion resistance of a contact, enables the breaking capability of the contact to be strong, and enables the contact to be suitable for higher current breaking; the manufacturing process adopts mixed rolling, pressing, sintering, re-pressing, re-sintering, squeezing and cold rolling, is conducive to the rearrangement and displacement of powder particles, can improve the compactness, moreover, can improve the distribution of the copper base in the contact material components, and improve the corrosion resistance of the contact material.

Description

technical field [0001] The invention relates to a copper-based contact material and a manufacturing process. Background technique [0002] For a long time, silver has played a major role in electrical contact materials, and silver, as a precious metal, is a scarce resource, which once made the cost of electrical contacts high. In recent years, the development of copper-based alloys to replace silver and contact materials that can meet the performance of electrical contacts is an urgent problem to be solved and improved in the industry. [0003] The electrical performance of copper-based contact materials mainly depends on its composition and manufacturing process. Because the powder metallurgy method is easy to control the material composition and quality, it has been greatly popularized and applied in the factory production process. At present, there are two main problems in the production process of copper-based contact materials: 1. How to optimize the composition of cop...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C9/00C22C1/04H01H1/025
Inventor 陈长晶
Owner 温州银泰合金材料有限公司