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Production method of alloy plate

A production method and alloy plate technology, applied in the field of alloy plates, can solve the problems of not meeting the use requirements, low metal utilization rate, poor structure compactness, etc., and meet the use requirements, high metal utilization rate, and high post-rolling performance Effect

Inactive Publication Date: 2013-10-23
XINXING DUCTILE IRON PIPES CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Continuous casting can maintain continuous production, high production efficiency, smooth slab surface, small amount of cleaning, high metal yield, and has been developed rapidly. However, continuous casting equipment is expensive and suitable for mass production, mainly for the production of carbon steel and ordinary stainless steel billets
For small batch production, die-casting is generally used to produce slabs, but traditional die-casting requires molds to be cast each time, cooling and then demoulding, which occupies a large area, takes a long time, and has a low yield, and die-casting needs to be cleaned. The metal utilization rate is low, resulting in a large waste of metal resources
For materials that require a large compression ratio, such as 0Cr17Ni12Mo2, 00Cr19Ni10, 00Cr19Ni13Mo3, 0Cr18Ni12Mo2Cu2, limited by the size of the section, the internal grains of the produced billet are coarse, shrinkage is much, the structure is poor, the performance after rolling is low, and it cannot be used. Require

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] The material of the alloy plate is 00Cr19Ni10, and the thickness is 6mm. The specific production process is as follows:

[0028] (1) Centrifugal casting alloy tube billet

[0029] The 00Cr19Ni10 alloy liquid is smelted, and the tube blank with an outer diameter of φ588mm, an inner diameter of φ372mm and a length of 1500mm is cast in a centrifuge.

[0030] (2) Inner and outer wall machining:

[0031] Carry out internal boring and external peeling processing on the cast steel tube billet, the inner wall is processed to 10mm, and the outer wall is processed to 8mm.

[0032] (3) Sectioning of the tube blank

[0033] Cut the tube blank into 4 arc-shaped plates on average along the longitudinal axis, each with a central angle of 90°.

[0034] (4) Curved plate heating

[0035] The arc-shaped plate is preheated in the furnace at 800°C for 50 minutes; then the temperature is raised to 1200°C over 30 minutes, and the soaking time is 40 minutes. The arc-shaped plate i...

Embodiment 2

[0039] The material of the alloy plate is 0Cr17Ni12Mo2, and the thickness is 3mm. The specific production process is as follows:

[0040] (1) Centrifugal casting alloy tube billet

[0041] The 0Cr17Ni12Mo2 alloy liquid is smelted, and a tube blank with an outer diameter of φ435mm, an inner diameter of φ200mm and a length of 1500mm is cast in a centrifuge.

[0042] (2) Inner and outer wall machining:

[0043] Carry out internal boring and external peeling processing on the cast steel tube billet, process 8mm of the inner wall and 6mm of the outer wall, and remove the pores on the outer surface and the slag layer on the inner surface.

[0044] (3) Sectioning of the tube blank

[0045] Cut the tube blank into 6 arc-shaped plates on average along the longitudinal axis, each with a central angle of 60°.

[0046] (4) Curved plate heating

[0047] The arc-shaped plate is preheated in the furnace at 800°C for 60 minutes; then the temperature is raised to 1230°C over 30 min...

Embodiment 3

[0051] The material of the alloy plate is 00Cr19Ni13Mo3, and the thickness is 50mm. The specific production process is as follows:

[0052] (1) Centrifugal casting alloy tube billet

[0053] The 00Cr19Ni13Mo3 alloy liquid is smelted, and a tube blank with an outer diameter of φ800mm, an inner diameter of φ550mm and a length of 1500mm is cast in a centrifuge.

[0054] (2) Inner and outer wall machining:

[0055] Carry out internal boring and external peeling processing on the cast steel tube slab, process 8mm of the inner wall and 7mm of the outer wall, and remove the pores on the outer surface and the slag layer on the inner surface.

[0056] (3) Sectioning of the tube blank

[0057] Cut the tube blank into three arc-shaped plates on average along the longitudinal axis, each with a central angle of 120°.

[0058] (4) Curved plate heating

[0059] The arc-shaped plate is preheated in the furnace at 650°C, and the preheating time is 60 minutes; then the temperature is ra...

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Abstract

The invention discloses a production method of an alloy plate, and belongs to the technical field of alloy plates. The production method comprises the following steps of (1) centrifugally casting an alloy tube blank; (2) mechanically processing the inner and outer walls of a hollow blank; (3) equally cutting the hollow blank to be arc plates along a longitudinal axis direction; (4) heating the preheated arc plates to 1180-1230 DEG C, and flattening the arc plates by using a rolling mill or a forging machine; and (5) hot rolling the flattened arc plates to be the alloy plate. According to the production method of the alloy plate, the alloy plate is produced by using a centrifugal casting technology; the metal use ratio is high; the production cost is low; the operation is simple; the equipment investment is small; the production efficiency is high; the performance after rolling is relatively high; use requirements can be met; and the production method is applicable to small scale production of the alloy plate.

Description

technical field [0001] The invention belongs to the technical field of alloy plates. Background technique [0002] At present, there are two ways to solidify the alloy liquid into a slab, one is the traditional die casting, and the other is the continuous casting developed later. The production process of the steel plate is roughly: "electric furnace smelting→refining→continuous casting\die casting→rolling→ Heat treatment→finishing and warehousing". The process of continuous steel casting is: the molten steel continuously passes through the water-cooled crystallizer, condenses into a hard shell, and then is continuously pulled out from the outlet below the crystallizer, cooled by spraying water, and cut into billets after being completely solidified. Continuous casting can maintain continuous production, high production efficiency, smooth slab surface, small amount of cleaning, high metal yield, and has been developed rapidly. However, continuous casting equipment is expens...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D13/00
Inventor 张同波王黎晖叶海潮于满王明新王锦永申勇安志平李中华
Owner XINXING DUCTILE IRON PIPES CO LTD
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