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Cylinder sleeve alloy cast iron medium-frequency induction furnace melting method and centrifugal casting method

An induction furnace and alloy cast iron technology, applied in the direction of improving process efficiency, can solve the problems of reducing raw material cost, large tendency of molten iron to be supercooled, poor inoculation effect, etc., and achieve the effect of reducing production cost and improving strength and hardness

Active Publication Date: 2014-12-24
江苏爱吉斯海珠机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the patent of the present invention is to provide a high-performance alloy cast iron smelting method and centrifugal casting method, which can overcome the disadvantages of large molten iron supercooling tendency and poor inoculation effect in induction furnace smelting; rationally use waste materials, optimize raw and auxiliary materials materials, reduce raw material costs

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] Embodiment 1: An intermediate frequency induction furnace smelts cylinder liner alloy cast iron according to the following steps:

[0016] (1) Metal furnace charge and ferroalloy: the lump size of the returned charge is not more than 300x200x200mm; the scrap steel has no serious corrosion phenomenon, the block size is ≤500x200mm, the long charge is less than 1 / 2 of the furnace, <550mm; the length of high silicon pig iron is not greater than 400mm; the returned charge It is scrap cylinder liner; scrap steel is 20# steel pipe head; high-silicon pig iron contains 3.8% carbon and 3%-5% silicon; ferroalloy material: Si75 for ferrosilicon, block size 200x100mm; FeB18C0.5A for ferroboron, block The thickness is 50-100mm; the iron filings are required to be free of serious corrosion, and the water content is less than 3%; the recarburizer is graphite type; the iron filings are machined iron filings for the cylinder liner;

[0017] (2) Mass percentage of charge: iron filings 59%...

Embodiment 2

[0024] Example 2: The intermediate frequency induction furnace is used to smelt cylinder liner alloy cast iron according to the following steps: (1) Metal furnace charge and ferroalloy: the lump size of the returned furnace material is not more than 300x200x200mm; the scrap steel has no serious corrosion phenomenon, the lump size is ≤500x200mm, and the long material is less than 1 / 2 of the furnace chamber , <550mm; the length of high-silicon pig iron is not more than 400mm; the recycle material is waste cylinder liner; scrap steel is 20# steel pipe head; high-silicon pig iron contains 3.8% carbon by mass and 3%-5% silicon; ferroalloy material: silicon Si75 for iron, lumpiness 200x100mm; FeB18C0.5A for ferroboron, lumpiness 50-100mm; iron filings are required to be free from serious corrosion and moisture <3%; graphite type is used for recarburizer; the iron filings are cylinder liner machined iron crumbs;

[0025] (2) Mass percentage of charge: iron filings 59%+scrap steel 28%...

Embodiment 3

[0032] Embodiment 3: The intermediate frequency induction furnace smelts the cylinder liner alloy cast iron according to the following steps:

[0033](1) Metal furnace charge and ferroalloy: the lump size of the returned charge is not more than 300x200x200mm; the scrap steel has no serious corrosion phenomenon, the block size is ≤500x200mm, the long charge is less than 1 / 2 of the furnace, <550mm; the length of high silicon pig iron is not greater than 400mm; the returned charge It is scrap cylinder liner; scrap steel is 20# steel pipe head; high-silicon pig iron contains 3.8% carbon and 3%-5% silicon; ferroalloy material: Si75 for ferrosilicon, block size 200x100mm; FeB18C0.5A for ferroboron, block The thickness is 50-100mm; the iron filings are required to be free from serious corrosion, and the water content is less than 3%; the recarburizer is graphite type; the iron filings are machined iron filings for the cylinder liner;

[0034] (2) Mass percentage of charge: iron filin...

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Abstract

The invention discloses a cylinder sleeve alloy cast iron medium-frequency induction furnace melting method and a centrifugal casting method. According to the invention, alloy cast iron is obtained by melting by using the medium-frequency induction furnace, and the cylinder sleeve is obtained by centrifugal casting by using the cast iron. With the method provided by the invention, defects of molten iron high super-cooling tendency and poor inoculation effect of induction furnace melting are overcome, waste material is reasonably utilized, and production cost is reduced. With the high-performance alloy cast iron, cylinder sleeve strength and hardness are greatly improved.

Description

technical field [0001] The invention relates to a smelting method and a centrifugal casting method of an alloy cast iron of a cylinder liner, in particular to a medium frequency induction electric furnace smelting method and a centrifugal casting method of an alloy cast iron of a cylinder liner. Background technique [0002] At present, due to the needs of environmental protection and energy saving, medium-sized enterprises that are not suitable for using large-scale cupola furnaces are gradually eliminating cupola smelting and switching to induction electric furnace smelting. Medium-frequency induction furnace smelting cast iron mainly has the following disadvantages: First, the tendency of molten iron to be supercooled is relatively large. It is very easy to produce D and E graphites that affect the mechanical properties of the material; the second is that the molten iron is pure and has fewer heterogeneous crystal cores, resulting in poor inoculation effect. Under the same...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C33/08C22C33/04C21C1/08B22D1/00B22D13/02
CPCY02P10/20
Inventor 王明泉刘久万高金刚张加中戚娟娟沈洁云王玉忠
Owner 江苏爱吉斯海珠机械有限公司