Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Compound resin material for cable and preparation method thereof

A composite resin and composite filler technology, applied in the direction of insulating cables, plastic/resin/wax insulators, cables, etc., can solve the problems of affecting the strength of polymers, high proportion of coupling agent, insufficient mixing of coupling agent and inorganic filler, etc. , to achieve the effect of improving impact strength and gloss, excellent impact strength and reducing production cost

Active Publication Date: 2014-01-15
SHENZHEN BENDAKANG CABLE
View PDF2 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, there is technology to mix and refine nano-scale fillers and resins to produce insulating materials for cables, but the proportion of coupling agents added is relatively high, which pushes up production costs on the one hand, and on the other hand, the mixing of coupling agents and inorganic fillers is not sufficient and easy Causes agglomeration of nanofillers, which affects the strength of the polymer
There is another technology that completely eliminates the use of coupling agents. At the same time, in order to prevent the mutual polymerization of nano-fillers, the amount of nano-fillers added is relatively low, up to 30%, which fails to give full play to the excellent performance of nano-fillers.
[0004] None of the above technologies comprehensively considered various factors such as the selection of nano-scale and micro-scale inorganic fillers, matrix polymer materials, and surface treatment methods to improve the performance and cost advantages of composite polymer materials.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Compound resin material for cable and preparation method thereof
  • Compound resin material for cable and preparation method thereof
  • Compound resin material for cable and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0063] The present embodiment also provides the preparation method of above-mentioned cable composite resin material, and its technical process is as follows figure 1 shown. The method comprises the steps of:

[0064] S01. Weighing the formula components: Weighing each component according to the formula of the above-mentioned composite resin material for cables;

[0065] S02. Preparation of mixed material: Divide the nanometer and micron composite filler into two parts, and melt extrude one part with the above resin to form a mixed material.

[0066] S03. Melt extrusion: Melt and extrude the mixed material prepared in step S02 with another part of nanometer and micrometer composite filler and auxiliary agent to obtain the above-mentioned composite resin material for cables; the weight of the above nanometer and micrometer composite filler and resin The part ratio is 1:2~3, and the above-mentioned melt extrusion temperature is 190°C-210°C.

[0067] Specifically, in the above...

Embodiment 1

[0080] The percentage by weight of the composite resin material for cables in this embodiment is as follows, and the formulation components are shown in Table 1 below.

[0081] Resin 60 parts

[0082] Nano and micro composite filler 55 parts

[0083] 3 parts of auxiliary agent;

[0084] Wherein, the nano and micro composite fillers include the following components by weight:

[0085] Nano filler 5 parts

[0086] Micron filler 50 parts

[0087] 1.2 parts of coupling agent.

[0088] Among them, the resin is polyethylene, the nanometer filler is G-101 nanometer calcium carbonate, the micrometer filler is heavy calcium carbonate, the coupling agent is a zirconium coupling agent, and the auxiliary agent is an antioxidant.

[0089] The preparation method of the cable composite resin material is as follows:

[0090] S11: Weighing the formula components: Weighing each component of the formula of the above-mentioned composite resin material for cables;

[0091] S12: Preparation of...

Embodiment 2

[0099] The percentage by weight of the composite resin material for cables in this embodiment is as follows, and the formulation components are shown in Table 1 below.

[0100] Resin 60 parts

[0101] Nano and micro composite filler 60 parts

[0102] 3 parts of auxiliary agent;

[0103] Wherein, the nano and micro composite fillers include the following components by weight:

[0104] Nano filler 6 parts

[0105] Micron filler 54 parts

[0106] 1 part of coupling agent.

[0107] Among them, the resin is polyvinyl chloride, the nano filler is G-101 nano calcium carbonate, the micron filler is ceramic powder, the coupling agent is a zirconium coupling agent, and the auxiliary agent is a stabilizer.

[0108] Refer to Example 1 for the preparation method of the composite resin material for cables.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a compound resin material for a cable and a preparation method thereof. The compound resin material for the cable comprises the following formula components in parts by weight: 35-65 parts of resin, 30-90 parts of nanometer and micrometer composite fillers and 1-30 parts of auxiliary agents. The compound resin material for the cable takes the resin as a main material, is endued with the advantages of excellent impact strength, surface scratch resistant capacity, bending strength and electrical insulation property, ageing resistance and high smoothness through the synergetic effect of the nanometer and micrometer composite fillers and the auxiliary agents. By using the preparation method of the compound resin material for the cable, the product can be obtained by only mixing the components in two steps according to a formula and extruding for granulation at appropriate temperature and has the advantages of simple process, material property enhancement and low cost and is suitable for industrialized production, and conditions are easy to control.

Description

technical field [0001] The invention belongs to the technical field of organic polymer materials, and in particular relates to a composite resin material for cables and a preparation method thereof. Background technique [0002] Cables are usually buried underground, and the insulating material on the surface needs to have strong impact resistance and surface scratch resistance. Generally, the insulating material used for cables is a resin material, which has limited mechanical strength. At present, some people use nano-modified resin materials to change the aggregation state and crystalline form of resin materials, so as to have new properties. While overcoming the contradiction between rigidity and toughness of traditional materials, the comprehensive performance of materials is greatly improved. , such as impact strength. Nanotechnology has gradually attracted people's attention, and the research and development of nanocomposite materials has become a new hot spot. [...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/06C08L27/06H01B3/44H01B7/17C08K13/06C08K9/10C08K3/26C08K3/00C08K3/36B29C47/92B29C48/92
CPCC08K3/00C08K3/26C08K3/36C08K9/10C08K2003/265C08K2201/011C08L2203/202H01B3/441H01B3/443C08L23/06C08L27/06B29C48/92
Inventor 郭挺科刘北喜
Owner SHENZHEN BENDAKANG CABLE
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products