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Energy-conserving, environment-friendly and recyclable thermosetting resin composite material and application thereof

A technology of thermoplastic resin and composite materials, applied in the direction of coating, etc., can solve the problems of fragility, poor strength and toughness, and large carbon emissions, and achieve the effects of avoiding ripples or wrinkles, improving overall strength, and increasing smoothness

Inactive Publication Date: 2014-03-05
SHANGHAI HUDA INVESTMENT & DEV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These products have a single color tone, are easy to absorb water and peel off, and cause cracks due to thermal expansion and contraction, making it difficult to repair and maintain. It is difficult to match the bathroom, kitchen and indoor supplies to form a whole, lacking an overall environment with a unique and personalized design style. Effect
Moreover, the production process of ceramic tiles, floor tiles, and microcrystalline stones must be fired at high temperatures, resulting in a large amount of carbon emissions and energy consumption. The large amount of carbon emissions has caused great pollution to the environment. At the same time, these products have poor strength and toughness and are fragile, making domestic clay resources The consumption is huge, and the scrapped products cannot be degraded and recycled

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0077] With 22 parts by weight of polypropylene (R1200HS) as the matrix, 63 parts by weight of stearic acid-modified wollastonite (800-1250 mesh), 3 parts by weight of compatibilizer AP (maleic anhydride grafted polymer Propylene), 5 parts by weight of toughening agent MP (maleic anhydride grafted polyethylene), 3 parts by weight of PTFE (polytetrafluoroethylene) powder, 2 parts by weight of flow modifier TAF (provided by Suzhou Xingtai Photochemical Auxiliary Co., Ltd. supply), 1 weight part of antioxidant 1010 and 1 weight part of pigment are mixed in an internal mixer, and then extruded and granulated by a screw machine, or directly mixed in a twin-screw machine, including side mixing, and extruded and granulated. The obtained particles are molded by an injection molding machine to obtain interior wall veneer products of various areas, thicknesses and shapes. The product density is 1.5-1.7, the surface hardness reaches 5H, and it is resistant to pollution.

Embodiment 2

[0079] Based on 18 parts by weight of polypropylene (R1200HS), gradation of calcium carbonate (800-1250 mesh) treated with 75 parts by weight of stearic acid, 1 part by weight of compatibilizer AP, 2 parts by weight of toughening agent MP, 1 part by weight 1 part by weight of PTFE powder, 1 part by weight of flow modifier TAF, 1 part by weight of antioxidant 1010 and 1 part by weight of pigment are mixed in an internal mixer, and then extruded and granulated by a screw machine, or directly mixed in a twin-screw machine, including side Bits are mixed in and extruded into pellets. The obtained particles are molded by an injection molding machine to obtain interior wall veneer products of various areas, thicknesses and shapes. The product density is 1.6-1.8, the surface hardness reaches 5H, and it is resistant to pollution.

Embodiment 3

[0081] With 25 parts by weight of polypropylene (R1200HS) as the matrix, 55.5 parts by weight of calcium carbonate treated with stearic acid (800-1250 mesh), 5 parts by weight of compatibilizer AP, 5 parts by weight of toughening agent MP, and 3 parts by weight Parts of PTFE powder, 3 parts by weight of flow modifier TAF, 2 parts by weight of antioxidant 1010 and 1.5 parts by weight of pigment are mixed in an internal mixer, and then extruded and granulated by a screw machine, or directly mixed in a twin-screw machine, including side Bits are mixed in and extruded into pellets. The obtained particles are molded by an injection molding machine to obtain interior wall veneer products of various areas, thicknesses and shapes. The product density is 1.4-1.6, the surface hardness reaches 4H, and it is resistant to pollution.

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Abstract

The invention discloses an energy-conserving, environment-friendly and recyclable thermosetting resin composite material and an application thereof. The material comprises the following raw materials in percentage by weight: 20 to 75 percent of filler, 18 to 60 percent of unsaturated resin substrate, 6 to 18 percent of modified additive and 1 to 1.5 percent of pigment. According to the material and the application thereof, an injection process is adopted, high mechanical automation degree, low labor intensity and high yield are ensured; the material is not required to be burnt at high temperature for a long time, so that the energy consumption is greatly lowered; the composite material is high in toughness, strong in strength, resistant to impact, anticorrosive, environment-friendly, flame-retardant, free of radiation and heavy metal and recyclable, and can be used for manufacturing roofs, wall surfaces and grounds in bathrooms, kitchens and other rooms as well as shells of products such as bathroom cabinet panels, bathroom cabinets, tables, tea tables, switch socket panels, hand dryers and hair dryers, patterned panels, which have different artistic effects and impressions such as recesses and bumps, stripes and waves, and are attractive in appearance, high in artistic quality and strong in stereoscopic impression, and various artistic effects of wood grains, marble veins, leather grains and metallic texture can be achieved.

Description

technical field [0001] The invention relates to a building material, in particular to a thermoplastic resin composite material modified by wollastonite and calcium carbonate and a method for preparing a product using the material. The composite material product can be widely used in toilets and kitchen ceilings. , walls, floors and interior walls. Background technique [0002] Common bathroom and kitchen ceilings are PVC or aluminum alloy gussets, walls and floors are ceramic tiles, floor tiles, microcrystalline stone and other products, while indoor walls are mainly latex paint, wallpaper, and wood veneer. These products have a single color tone, are easy to absorb water and peel off, and cause cracks due to thermal expansion and contraction, making it difficult to repair and maintain. It is difficult to match the bathroom, kitchen and indoor supplies to form a whole, lacking an overall environment with a unique and personalized design style. Effect. Moreover, the product...

Claims

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Application Information

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IPC IPC(8): C08L23/12C08L27/06C08L27/18C08K9/04C08K3/34C08K3/26C08K7/08C08J7/04
CPCC08L23/10C08K3/26C08K9/04C08L27/06C08L27/18C08L51/003C08L51/06C08L23/12C08J7/04C08J2323/12C08J2327/06C08L2201/02C08L2205/025C08L2205/03C08L2205/035C08K13/06C08K3/34C08K2003/265C08L91/06
Inventor 池立群
Owner SHANGHAI HUDA INVESTMENT & DEV
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