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Base cloth back down-coated grinding tool product and manufacturing method thereof

A technology of coating abrasives and cloth bases, which is applied in the manufacture of tools, abrasives, grinding devices, etc., can solve the problems of water resistance, high product brittleness, and limited application fields, and achieve excellent water resistance and adhesion. Surface smoothness, the effect of improving anti-blocking performance

Active Publication Date: 2014-04-02
JIANGSU FENGMANG COMPOUND MATERIAL SCI&TECH GRP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Cashmere sandpaper products are widely used in moderate price and performance, but there are disadvantages such as water resistance, easy peeling of cashmere and paper base, and easy delamination of paper base, which limit its application field; the flatness of cashmere plastic products is very good , and has a certain rigidity, high grinding efficiency, but its price is high, and is mainly used in the grinding field of fine surfaces such as automobile paint repair; The disadvantages of high product brittleness and small effective grinding area
In order to solve the shortcomings of the above-mentioned coated abrasive products of paper base, plastic, and grid cloth base material, cashmere-backed abrasive cloth products using cloth-based base material have been developed, but although the existing cashmere-backed abrasive cloth products have good Water resistance and adhesion, but there are disadvantages of high cost, poor surface smoothness and poor anti-blocking performance
In order to solve the shortcomings of high cost, slightly poor surface smoothness and poor anti-blocking performance of back fleece abrasive cloth products, the following technical solutions exist in the prior art: directly use flannelette as the base material, and manufacture coated abrasives after treatment. Save the velvet process; under the premise of meeting the performance requirements, use paper base, non-woven fabrics, plastics, grid cloth and other substrates for partial compounding to achieve high breaking strength requirements; but the above technical solutions have not effectively solved The disadvantages of high cost, poor surface smoothness and poor anti-blocking performance of cashmere-backed abrasive cloth products

Method used

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  • Base cloth back down-coated grinding tool product and manufacturing method thereof
  • Base cloth back down-coated grinding tool product and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] This embodiment is a cloth-based fleece-coated abrasive product, the structure of which is as follows: figure 1 Shown, comprise fleece layer 101 and emery cloth layer 109, emery cloth layer 109 comprises cloth-based substrate layer 103 and abrasive material layer 107, the front side of cloth-based substrate layer 103 has fluff layer 105, and the height of fluff layer is less than 100 μ m, the thickness of fluff layer The overall strength of the cloth-based substrate cannot be damaged, the fluff layer 105 is effectively covered by a layer of adhesive layer 104 and forms a smooth composite layer, and the abrasive layer 107 is bonded to the composite layer through the primer layer 106 and the adhesive layer 108. On the layer, the flannelette layer 101 is bonded to the reverse side of the cloth base material layer 103 through the adhesive layer 102 . There is at least one regularly distributed through-hole on the surface of the cloth-based fleece-coated abrasive product, an...

Embodiment 2

[0035] This embodiment is a cloth-based fleece-coated abrasive product, the structure of which is as follows: figure 2 Shown, comprise fleece layer 101 and emery cloth layer 109, emery cloth layer 109 comprises cloth base material layer 103 and abrasive material layer 107, the front and reverse side of cloth base material layer 103 all have fluff layer 105, the height of fluff layer is less than 100 μ m, The fluff layer cannot destroy the overall strength of the cloth-based substrate. The fluff layers 105 on the front and back sides are each effectively covered by a layer of adhesive layer 104 and form a flat front composite layer and reverse composite layer. The abrasive layer 107 passes through the primer layer. The layer 106 and the glue layer 108 are bonded on the front composite layer, and the fleece layer 101 is bonded on the reverse composite layer through the adhesive layer 102 . At least one regularly distributed through-hole is provided on the surface of the cloth-b...

Embodiment 3

[0040] This embodiment is the manufacturing method of cloth-based fleece-coated abrasive products in Examples 1 and 2, which is carried out according to the following procedures: processing of cloth-based base material—manufacturing of emery cloth products—compositing of emery cloth and flannel cloth— Hole making and packaging cut.

[0041] Among them, the manufacture of emery cloth products is carried out according to the following procedures: primer coating - electrostatic sand planting - drying - coating glue - drying - winding - curing - kneading, the processes involved can use the existing process.

[0042] Among them, the treatment of the cloth-based substrate is carried out according to the following procedures:

[0043] (1) Absolute dry weight is less than 180g / m 2 The cloth-based base material is brushed on one or both sides by mechanical means, so that uniform fluff is formed on one or both sides, and the height of the fluff is less than 100 μm;

[0044] (2) Wash ...

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Abstract

The invention discloses a base cloth back down-coated grinding tool product and a manufacturing method thereof. The base cloth back down-coated grinding tool product comprises flannel cloth and abrasive cloth, wherein fine hair is formed on the front surface of a base cloth substrate; the fine hair is covered effectively by using an adhesive to form a smooth composite layer; an abrasive material is adhered to the composite layer by base adhesive and laminating adhesive; the flannel cloth is adhered to the back surface of the base cloth substrate. The manufacturing method of the base cloth back down-coated grinding tool product comprises the following processes: treating the base cloth substrate, manufacturing the abrasive cloth product, compounding the flannel cloth and the abrasive cloth, pore-forming, cutting and packaging. By the manufacturing method, the base cloth back down-coated grinding tool product with higher surface flatness, higher anti-blocking performance, higher support hardness, higher water resistance, and higher adhesion performance can be obtained; moreover, the production cost is low.

Description

Technical field [0001] The present invention belongs to the field of painting abrasives, involving a layer -based velvet coating abrasive and its manufacturing method. Background technique [0002] Back products formed by bonding a layer of velvet cloth on the back of the abrasive clothing product of the general substrate, which are widely used in various metals, carpentters, automotive paint surfaces and other surface grinding and polishing. They are used with electric and pneumatic tools.The advantages of high grinding efficiency and small dust.In the process of manual transformation to mechanization, electric and pneumatic tools are increasing, and it has potential and huge demand for high -cost and high -efficiency coated abrasives products. [0003] At present, many back velvet products on the market are mostly adopted abrasive products with paper -based, plastic, and grid cloth base materials, but each product has its own application fields and application characteristics.T...

Claims

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Application Information

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IPC IPC(8): B24D9/00B24D18/00B24D3/28
Inventor 王鹏王荣生
Owner JIANGSU FENGMANG COMPOUND MATERIAL SCI&TECH GRP CO LTD