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A method for grinding zinc oxide varistor

A varistor and zinc oxide technology, which is applied in the manufacture of resistors and resistors, and machine tools suitable for grinding the edge of workpieces, etc., can solve the problems of deterioration of electrical performance and electrical performance of varistors, poor grinding efficiency, and low pass rate Advanced problems, to achieve the effect of overcoming the deterioration of electrical properties and electrical properties, high grinding efficiency, and simple process

Active Publication Date: 2016-02-24
GUANGXI NEW FUTURE INFORMATION IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The method of zinc oxide varistor grinding disc commonly used, one is as the patent No. is 200820058677.0, and the name is the ceramic material grinding disc device of metallographic grinding and polishing machine for grinding disc, and the grinding disc efficiency is poor, is unfavorable for suitability for industrialized production
The second is to use a double-sided grinder to grind the zinc oxide varistor. Since the surface of the zinc oxide varistor is sintered with gaskets, the surface is not very smooth. During the grinding process, a large part of the ceramic surface will be generated. Heat, destroying its local grain boundaries with semiconductor functions, resulting in deterioration of the electrical and electrical properties of the varistor, resulting in a low pass rate
Chen Xiao put forward the method of double-end grinding process through feeding and continuous grinding in Science and Technology Information, Issue 05, 2007, "Zinc Oxide Varistor Grinding Process Improvement" to realize the grinding of resistors, eliminating the bump on the edge and having excellent cost-effective, but this process still has a deteriorating effect on the nonlinear coefficient of the varistor and the leakage current

Method used

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  • A method for grinding zinc oxide varistor
  • A method for grinding zinc oxide varistor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0012] 1. Put the sintered zinc oxide varistor tiles with a diameter of 5 mm and a model number of 5D271K into a cylindrical drum with an inner diameter of 40 cm and a length of 45 cm, where the loose volume of the tiles accounts for 85% of the volume of the drum;

[0013] 2. Add tap water to the cylindrical drum to submerge the zinc oxide varistor tiles;

[0014] 3. Seal the drum tightly and put it in the drum mill for drum grinding for 3 minutes;

[0015] 4. Pass the ground tiles through a 10-mesh sieve, rinse the tiles completely with tap water, and recycle the sieved precipitated powder;

[0016] 5. Put the polished and rinsed tiles into a tray, and place them in an oven at 100°C until they are completely dried to obtain a product with a smooth surface and uniform thickness. The pass rate of the product and the electrical performance and electrical performance of the finished product obtained after surface metallization, welding and encapsulation of the product are shown ...

Embodiment 2

[0018] 1. Weigh 200g of granulated zinc oxide varistor powder, put it into a sintering pot, then put the sintering pot into a resistance furnace, keep it at 550°C for 4 hours, and then keep it at 1050°C for 6 hours After sintering, the temperature is lowered with the furnace to obtain zinc oxide varistor porcelain particles, which are used as pads for standby use.

[0019] 2. Put the sintered zinc oxide varistor tiles with a diameter of 10mm and model 10D471K into a cylindrical drum with an inner diameter of 40cm and a length of 45cm, wherein the loose volume of the tiles accounts for 90% of the volume of the drum;

[0020] 3. Add tap water to the cylindrical drum to submerge the zinc oxide varistor tiles;

[0021] 4. Add 100g of the zinc oxide varistor gasket in step 1 to the cylindrical drum;

[0022] 5. Seal the drum tightly and put it in the drum mill for drum grinding for 10 minutes;

[0023] 6. Pass the ground tiles through a 10-mesh sieve, rinse the tiles completely ...

Embodiment 3

[0026] 1. Weigh 400g of zinc oxide varistor granulated powder, put it into a sintering pot, then put the sintering pot into a resistance furnace, keep it at 600°C for 3 hours, and then keep it at 1100°C for 4 hours After sintering, the temperature is lowered with the furnace to obtain zinc oxide varistor porcelain particles, which are used as pads for standby use.

[0027] 2. Put the sintered zinc oxide varistor tiles with a diameter of 14mm and model 14D681K into a cylindrical drum with an inner diameter of 40cm and a length of 45cm, wherein the loose volume of the tiles accounts for 93% of the volume of the drum;

[0028] 3. Add tap water to the cylindrical drum to submerge the zinc oxide varistor tiles;

[0029] 4. Add 200g of the zinc oxide varistor pad in step 1 to the cylindrical drum;

[0030] 5. Seal the drum tightly and put it in the roller mill for drum grinding for 5 minutes;

[0031] 6. Pass the ground tiles through a 10-mesh sieve, rinse the tiles completely wi...

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Abstract

The invention discloses a method for grinding a zinc oxide varistor, comprising the following steps: (1) putting the sintered zinc oxide varistor ceramic piece into a cylindrical drum, and its loose volume accounts for 85% of the volume of the drum ~95%; (2) Add water to the cylindrical drum to submerge the zinc oxide varistor tiles; (3) Add zinc oxide varistor pads to the cylindrical drum; (4) Seal the drum tightly , and put it in the roller mill for roller grinding for 3~10 minutes; (5) Pass the ground tiles through a 5~10 mesh sieve, rinse the litter on the tiles with tap water, and recover the sieved sediment (6) Completely dry the tiles that have been ground and rinsed, and the temperature range of the oven is controlled at 100°C~170°C. The invention has the advantages of simple process, high grinding efficiency, low cost, almost no influence on the electrical performance and electrical performance of the zinc oxide varistor, the passing rate of the grinding plate is over 99.5%, and is suitable for mass industrial production.

Description

technical field [0001] The invention relates to a method for grinding a zinc oxide varistor, and belongs to the technical field of electronic component manufacturing. Background technique [0002] Since entering the 21st century, the rapid development of electronic information technology has continuously put forward new requirements for electronic component technology. The "2012 China Electronic Components Market Analysis and Consulting Report" research shows that it is estimated that by 2015, the total output of my country's electronic components will reach 5 trillion pieces, sales revenue will reach 5 trillion yuan, and the chip rate of resistors, capacitors, and inductors 90%, the international market share of electronic components reaches 50%, and the domestic market share reaches 70%. However, the current industrial structure of my country's electronic components is still dominated by low-end products, and the competitive advantages of enterprises are basically based on...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24B31/02H01C17/00
CPCB24B31/02H01C17/00
Inventor 褚冬进周军伟常宝成覃远东陈玉萍梁自伟刘丹周焕福侯廉杰
Owner GUANGXI NEW FUTURE INFORMATION IND