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Rapid manufacturing method of resin casting core box

A manufacturing method and core box technology, applied in casting and molding equipment, etc., can solve problems such as damage to molds and core boxes, short service life of wooden molds, poor performance surface hardness and wear resistance, etc., and achieve short manufacturing cycle , good performance and low production cost

Inactive Publication Date: 2014-05-07
SHANDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, in the domestic casting production process, except for a few casting core boxes that use metal molds, most of them are made of red pine or other wood materials and processed by hand. The use of casting core boxes made of wooden materials Poor performance (such as surface hardness and wear resistance, etc.), often due to damage to the mold and core box during use, the service life of the wooden mold is not long

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] Embodiment 1, the specific steps of rapidly manufacturing the resin casting core box are as follows:

[0017] 1. Manufacture of the prototype of the sub-core box: use the casting process diagram of the casting to draw the three-dimensional figure of the casting core box, leave a machining allowance of 2 mm for the outer dimension of the casting core box, compile the CNC machining program, and use polystyrene foam The materials are processed on the CNC milling machine to produce the prototype of the resin casting core box, and the prototypes of the core boxes are spliced ​​to form the prototype of the resin casting core box.

[0018] 2. Manufacture of each part of the convex mold required for the manufacture of the resin casting core box: brush a layer of 3mm thick mixture on the outer surface of each sub-core box prototype. The composition of the mixture is E44 epoxy resin: modified Polyamine curing agent: dibutyl phthalate toughening agent: graphite powder with a parti...

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PUM

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Abstract

The invention provides a rapid manufacturing method of a resin casting core box. The rapid manufacturing method comprises the following steps: (1) obtaining sub-core box prototypes for manufacturing a resin casting core box prototype by machining a polystyrene foam material on a numerical control milling machine; (2) coating the inner surface of each sub-core box prototype with a layer of mixture, and carrying out random fixation on the surface of the mixture by using a gypsum layer, thus obtaining sub-convex molds of sub-core boxes needed for manufacturing the resin casting core box; (3) machining mixture layers cured on the sub-convex molds into the design size of each part of the corresponding resin core box by using the numerical control milling machine; (4) coating the outer surface of each sub-convex mold with a layer of mixture, then completely putting the sub-convex molds in a metal plate framework, filling with coating materials, and after curing the mixture and the coating materials, obtaining the sub-resin core boxes of the resin casting core box; and (5) assembling the sub-resin core boxes so as to obtain the complete resin casting core box. The rapid manufacturing method is short in manufacturing cost, short in molding period and simple in process; and the surface quality of the core box is high.

Description

technical field [0001] The invention relates to a rapid manufacturing method of a resin casting core box, which belongs to the technical field of casting. Background technique [0002] At present, in the domestic casting production process, except for a few casting core boxes that use metal molds, most of them are made of red pine or other wood materials and processed by hand. The use of casting core boxes made of wooden materials The performance (such as surface hardness and wear resistance, etc.) is not good, and the service life of the wooden mold is often not long due to the damage of the mold and the core box during use. Compared with the wooden casting core box, the resin casting core box has a long service life and good surface finish, and is suitable for forming complex shapes. Compared with metal molds and core boxes, its service life is close and the surface finish is also good. The CNC milling machine processes the polystyrene foam material and the concave and co...

Claims

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Application Information

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IPC IPC(8): B22C7/06
Inventor 张勇
Owner SHANDONG UNIV OF TECH
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