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Process method for refining neutral protease from tussah cocoon shell

The technology of a neutral protease and a process method is applied in the field of the neutral protease refining process of tussah cocoon shells, which can solve the problems of failing to achieve ecology, environmental protection and clean production, environmental pollution, etc., and achieve social benefits, environmental improvement, and fiber fluffy. Soft and shiny effect

Inactive Publication Date: 2014-05-14
丹东中天生物科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, this degumming method only makes a certain contribution to the degumming effect and reduces energy consumption. Due to the use of lye, it still causes great pollution to the environment and cannot meet the requirements of ecological, environmentally friendly and clean production.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] (1) Pretreatment

[0030] Tussah silkworm cocoon shells are manually removed to remove impurities, and infiltration treatment is carried out according to the positive pressure method. The pretreatment process of the positive pressure method has been applied for an invention patent separately. Put 24 kg of tussah cocoon shells and 240 kg of water into a high-temperature and high-pressure tank, raise the temperature, keep the steam pressure at 0.10 MPa, and reduce the pressure to normal pressure for 40 minutes. Open the high-temperature and high-pressure tank to take out the tussah cocoon shells and cool to normal temperature.

[0031] Washing: Wash the pretreated tussah cocoon shells with water for 5 min at room temperature.

[0032] The treatment time of the positive pressure method is determined by the steam pressure, the greater the steam pressure, the shorter the treatment time. When it exceeds 0.25 MPa, the processing time has little effect on the result, but the e...

Embodiment 2

[0039] (1) Pretreatment

[0040] Tussah silkworm cocoon shells are manually removed to remove impurities. Put 24 kg of tussah silkworm cocoon shells and 240 kg of water into a high-temperature and high-pressure tank, heat up, keep the steam pressure at 0.20 MPa, and reduce the pressure to normal pressure for 50 minutes. Open the high-temperature and high-pressure tank to take out the tussah. Silkworm cocoon shells are cooled to room temperature.

[0041] Washing: Take out the pretreated tussah silkworm cocoons and wash them with water for 8 minutes at room temperature.

[0042] (2) Protease degumming

[0043] Put in 48 kg of pretreated tussah cocoon shells, add 580 kg of water, put in 2.9 kg of 50,000 units of neutral protease (Shandong Weifang Sukehan Biological Co., Ltd.), water temperature 40~45°C, pH value 6.8, time 120min, silk detection The residual glue rate is 3.8%, stop degumming.

[0044] The residual glue rate is 3.8%, the residual oil rate is 0.21, and the clea...

Embodiment 3

[0047] (1) Pretreatment

[0048] Tussah silkworm cocoon shells are manually removed to remove impurities, and permeation treatment is carried out according to the positive pressure method. Put 24 kg of tussah silkworm cocoon shells and 264 kg of water into a high-temperature and high-pressure tank, heat up, and keep the steam pressure at 0.25 MPa for 60 minutes, then reduce the pressure to normal pressure , open the high-temperature and high-pressure tank to take out the tussah cocoon shell, and cool to normal temperature.

[0049] Washing: Take out the pretreated tussah cocoon shells and wash them with water for 10 minutes at room temperature.

[0050] (2) Protease degumming

[0051] Put in 48 kg of pretreated tussah cocoon shells, add 720 kg of water, put in 3.36 kg of 50,000 units of neutral protease (Shandong Weifang Sukehan Biological Co., Ltd.), water temperature 45°C, pH value 7.5, time 60min, detect silk residue The glue rate is 3.2%, stop degumming.

[0052] The r...

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PUM

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Abstract

The invention relates to a process method for refining neutral protease from a tussah cocoon shell. The process method comprises the following steps of pretreatment, wherein a positive-pressure pretreatment process or a soap-alkaline pretreatment process is adopted; and neutral protease degumming, wherein 100 parts of pretreated tussah cocoon shells are prepared, the bath ratio is 1:10-15, 5-7 parts of the neutral protease (5 million units) are used, the water temperature is 40-45 DEG C, pH value is 6.5-7.5, and degumming is finished until the residual gum content of the silk fibers is detected to be 3-5%. Sericin peptide bonds of silk are removed by being broken into amino acids and polypeptide through hydrolysis in the presence of protease, fibroin is not influenced, particularly the pretreatment adopts a high-temperature and high-pressure steaming mode, the energy is saved, no chemicals contamination is caused, the refined waste silk has large tearing strength, and the fibers are fluffy, soft, glossy and have no raw and smooth cocoons; the degummed sewage water contains sericin and little neutral protease preparation, and is dehydrated through sedimentation of protein flocculating agents, and then drying is carried out to obtain sericin, and the sericin can be coarsely processed into organic fertilizers, so that the environment is improved and the social benefit is increased.

Description

technical field [0001] The invention relates to a process for degumming tussah cocoon shells, in particular to a process for degumming with neutral protease. Background technique [0002] Tussah silk is composed of sericin and silk fibroin, sericin wraps silk fibroin, silk fibroin accounts for 84%, sericin accounts for about 12%~16%, contains about 2.5% waxy pigments and inorganic substances, sericin, silk Silk fibroin is composed of protein and amino acids. Sericin is wrapped in the outer layer of silk fibroin. Normally silk spinning and weaving need to remove sericin. This degumming process is called refining. The most traditional refining method is the soap-alkali method. The principle of chemical degumming with soap is to remove sericin by utilizing the difference in stability and sensitivity of sericin and silk fibroin to alkali. Sericin is easier to be hydrolyzed and dissolved in water than silk fibroin. Removed by washing. The traditional degumming process with soap...

Claims

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Application Information

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IPC IPC(8): D01C3/02
Inventor 慕德明王宝贤徐友兰张少华
Owner 丹东中天生物科技有限公司
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