Production technology of gardening edible mushroom blocks

A production process and edible fungus technology, which is applied to the production process field of horticultural edible fungus blocks, can solve the problems of complex procedures, increased cost, low production efficiency, etc., so as to reduce the cultivation pollution rate, prevent the invasion of miscellaneous bacteria, and improve the production efficiency. Effect

Inactive Publication Date: 2014-06-04
DALIAN GAISHI FOOD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. High pollution rate: Since the inoculation process requires manual inoculation one bag at a time, the inoculation speed is slow, which increases the probability of bacterial contamination; manual inoculation has pollution caused by incomplete disinfection of the personnel themselves; cotton plugs are dustproof, antibacterial, and waterproof The effect is poor, leading to an increase in the pollution rate; mechanized production cannot be realized, the production efficiency is low, and the cost is high
[0004] 2. The bagging process cannot be mechanized: after the material is put into the bag, the plastic collars need to be placed on the plastic bag one by one, and then the bag is turned over and stuffed with a tampon
This process is relatively complicated, and it has not been possible to realize mechanized operation so far.
[0005] 3. The inoculation process cannot be mechanized: when inoculating, remove the tampon, insert the bacteria into the bag with a manual inoculation device, and then close the lid
This process is relatively complicated, and it has not been possible to realize mechanized operation so far.
[0006] 4. Sales: The production process of bag-grown edible fungi is to sell fresh mushrooms to consumers after the mushrooms are produced. From harvesting to consumption, it needs to go through multiple links such as transportation, storage, and sales. It is difficult for consumers to eat Very fresh mushrooms; consumers can't experience the fun of growing mushrooms by themselves
Due to the circulation of multiple links, the cost of buying mushrooms for consumers has greatly increased

Method used

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  • Production technology of gardening edible mushroom blocks

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Experimental program
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Effect test

Embodiment 1

[0020] Example 1 A production process of horticultural edible fungus block, the steps are as follows: 1) After adding water and stirring wood chips and wheat bran, the bagging machine of Japan Tanaka Giken Industry Co., Ltd. is used for automatic bagging, bagging, and briquetting , to ensure that the water content of the medium is 60%. Bagging and bagging. 2) Autoclave at 105°C for 120 minutes, then cool to room temperature; 3) Inoculate with a fully automatic inoculation machine, inoculation temperature 5-15 degrees, 2-5s / block; 4) Use continuous sealing machine heat sealing, sealing machine heat sealing The temperature is 150°C and the time is 20s. ; 5) Mycelia culture was carried out under the conditions of temperature 16°C, humidity 60%, and carbon dioxide concentration 500ppm. Wherein, the bacteria bag such as figure 1 As shown, it is an upright plastic bag 1 with a vent hole 2, the vent hole 2 is covered with a breathable film 3, and the vent film 3 and the vent hole ...

Embodiment 2

[0021] Embodiment 2 A production process of horticultural edible fungus block, the steps are as follows: 1) Add water and stir the sawdust and wheat bran, and then use the bagging machine of Japan Tanaka Giken Industry Co., Ltd. to automatically bag, bag, and briquetting, Ensure that the water content of the medium is 66%. 2) Autoclave at 130°C for 60 minutes, then cool to room temperature; 3) Inoculate with an automatic inoculation machine, inoculation temperature 5-15 degrees, 2-5s / block; 4) Use continuous sealing machine heat sealing, sealing machine heat sealing The temperature is 260°C, and the time is 5s; 5) Mycelium culture is carried out under the conditions of temperature 26°C, humidity 85%, and carbon dioxide concentration 3000ppm. Wherein, the bacteria bag such as figure 1 As shown, it is an upright plastic bag 1 with a vent hole 2, the vent hole 2 is covered with a breathable film 3, and the vent film 3 and the vent hole 2 are heat-sealed and connected.

Embodiment 3

[0022] Embodiment 3 A production process of horticultural edible fungus block, the steps are as follows: 1) After adding water and stirring wood chips and wheat bran, the bagging machine of Japan Tanaka Giken Industry Co., Ltd. is used for automatic bagging, bagging, and briquetting. Ensure that the water content of the medium is 65%. 2) Autoclave at 115°C for 100 minutes, then cool to room temperature; 3) Inoculate with an automatic inoculation machine, inoculate at a temperature of 5-15°C, 2-5s / block; 4) Heat seal with a continuous sealing machine, and heat seal with a sealing machine The temperature is 200°C and the time is 10s. ; 5) Mycelium culture was carried out under the conditions of temperature 20°C, humidity 75%, and carbon dioxide concentration 1500ppm. Wherein, the bacteria bag such as figure 1 As shown, it is an upright plastic bag 1 with a vent hole 2, the vent hole 2 is covered with a breathable film 3, and the vent film 3 and the vent hole 2 are heat-sealed ...

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PUM

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Abstract

The invention discloses a production technology of gardening edible mushroom blocks. The technology comprises the following steps that water is added to a culture medium, stirring is carried out, and full-automatic bag sleeving, bagging and block pressing are carried out; high-pressure sterilization is carried out for 60 min-120 min under the temperature of 105 DEG C-130 DEG C, and then cooling is carried out to room temperature; full-automatic inoculating machine inoculating is carried out, inoculating temperature is 5 DEG C-15 DEG C, and inoculating time is 2 s-5 s per block; a continuous sealing machine is used for heat sealing; and under the condition that temperature is 16 DEG C-26 DEG C, humidity is 60%-85%, and carbon dioxide concentration is 500 ppm-3000ppm, mycelium cultivation is carried out. According to the technology, an edible mushroom bag with a ventilation hole and a ventilation film is used, external contaminating microorganisms are prevented from invading to the maximum degree, and cultivation contaminating rate is lowered to 0.1% from current 5%; and the problem that mechanical operation cannot be achieved on bag cultivation in a bagging link and an inoculation link is solved, mechanical production of the whole technology is achieved, labor cost of a whole production process can be lowered by 50%, and production efficiency is greatly improved.

Description

technical field [0001] The invention relates to a production process of bagged edible fungi, in particular to a production process of horticultural edible fungus block. Background technique [0002] In the cultivation of edible fungus bags, the method of using common fungus bags is to use them together with plastic collars and tampons during the processing of fungus bags. After the raw and auxiliary materials are stirred, they are put into a bag, the plastic collar is manually placed on the bag, the bag mouth is turned over, and a tampon is plugged. However, there are many defects in this bacterial bag cultivation method, such as: [0003] 1. High pollution rate: Since the inoculation process needs to be inoculated manually one bag at a time, the inoculation speed is slow, which increases the probability of bacterial contamination; manual inoculation has pollution caused by incomplete disinfection of the personnel themselves; cotton plugs are dustproof, antibacterial, and w...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A01G1/04
Inventor 盖泉泓王兆嘉尹伟盖全斌吴建军艾青松张鑫于海洋
Owner DALIAN GAISHI FOOD
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