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Laser micro-texturing method of piston ring

A piston ring and micro-texture technology, applied in the field of piston rings, can solve the problems of high PM2.5 content in exhaust gas, high friction power consumption of piston rings, and high peak pressure, so as to reduce PM2.5 value, reduce fuel consumption rate, Reduce the effect of oil

Inactive Publication Date: 2014-07-02
NANJING FAYN PISTON RING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The manufacturing process not only pollutes the environment, but also causes problems such as high frictional power consumption, high oil consumption, and high PM2.5 content in the exhaust gas during use of the piston ring. For details, see the oil film pressure distribution of the untextured piston ring. figure 1 , 2 , high peak pressure, extremely uneven distribution

Method used

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  • Laser micro-texturing method of piston ring
  • Laser micro-texturing method of piston ring
  • Laser micro-texturing method of piston ring

Examples

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Effect test

Embodiment

[0016] Example: A method for laser micro-texturing of national 5 emission piston rings, comprising the following steps:

[0017] (1) Select the best friction pair contact surface parameters: cavity radius 10-60 μm, cavity depth 3-15 μm, cavity area ratio 5%-40%, establish theoretical model of piston ring-cylinder liner friction pair surface fluid lubrication ;

[0018] (2) Establish the optimal theoretical shape of the friction surface of the piston ring, substitute the boundary conditions of the national 5 discharge piston ring, and calculate the concave cavity parameters to ensure that the piston ring is in fluid lubrication: the concave cavity radius of the outer circular sealing surface is 20 μm, the depth is 8 μm, the concave cavity area Accounting for 12%; the radius of the cavity on the upper and lower end faces is 50 μm, the depth is 10 μm, and the area of ​​the cavity accounts for 8%;

[0019] (3) Using a semiconductor-pumped YAG laser, the piston ring is clamped o...

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Abstract

The invention discloses a laser micro-texturing method of a piston ring meeting the national V emission standard. The method includes the following steps that the optimal friction pair contact surface parameter is selected, and a piston ring-cylinder sleeve friction pair surface fluid lubrication theoretical model is built; the optimal theoretical morphology of the friction surface of the piston ring is built, and the radius and the depth of a cavity in the outer-circle sealing surface of the piston ring, the area ratio of the cavity, the radius and the depth of cavities in the upper end face and the lower end face and the area ratio of the cavities are determined; the same-point single pulse interval multiple laser micro-machining process is used for performing laser micro-texturing machining on the working surface of the piston ring. According to the laser micro-texturing method of the piston ring, through the surface morphology of the laser micro-textured piston ring, the piston ring can be directly machined in the air environment, and no pollution is generated, and no noise is generated; the kinetic friction coefficient of the piston ring can be reduced in the use process of the piston ring, the friction power consumption is reduced, the service life of the piston ring is effectively prolonged, the fuel consumption rate and machine oil are reduced, and the PM2.5 value in tail gas is lowered.

Description

technical field [0001] The invention relates to a piston ring, in particular to a manufacturing method of the piston ring. Background technique [0002] Piston ring is a metal ring used to insert into the piston groove. The traditional manufacturing process of piston ring is: rough, annealing, rough grinding, quenching and tempering, fine grinding, surface treatment, demagnetization, smooth grinding, oiling and storage. Among them, the surface treatment of the outer circular working face is mainly chrome plating, molybdenum spraying and nitriding. The manufacturing process not only pollutes the environment, but also causes problems such as high frictional power consumption, high oil consumption, and high PM2.5 content in the exhaust gas during use of the piston ring. For details, see the oil film pressure distribution of the untextured piston ring. figure 1 , 2 , high peak pressure and extremely uneven distribution. Contents of the invention [0003] Purpose of the inve...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/00
CPCB23K26/355B23K2101/003
Inventor 吴立来黄代凤曹存军祁中高符永宏尹必峰董非
Owner NANJING FAYN PISTON RING
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