High automation and informatization down feather processing method
A processing method and down technology, applied in the field of down processing, can solve the problems of low degree of automation and informatization, low degree of down cleaning, easy breeding of harmful bacteria, etc. The effect of eliminating manual operation
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Embodiment 1
[0024] A highly automated and information-based down processing method comprises the following process steps:
[0025] (1) Material selection: Select the down purchased from the slaughterhouse or the market, remove the miscellaneous hairs and impurities, and pick out larger, longer and other good quality feathers as raw materials for production;
[0026] (2) Deashing: the down selected in step (1) is removed by the deashing device to remove impurities such as dust and sand remaining in the down, and the ash content of the down is controlled at 2%;
[0027] (4) Washing: the down and down after deashing in step (2) are sucked into the washing chamber by a fan for washing. The washing process is divided into three steps: pre-washing, washing and rinsing. Among them, the pre-washing process During the washing process, wash with clean water for 0.2 hours. During the washing process, the water needs to be heated to 42°C, and detergent should be added at the same time. The washin...
Embodiment 2
[0035] Example 2: The rest are the same as in Example 1, except that in the step (2), the ash content of the down is controlled to be 1%; in the step (4), the prewashing time is controlled to be 0.3h, and the heating of the washing process is controlled. The temperature is 39°C, the washing time is controlled to be 1.2h, the rinsing temperature is controlled to be 32°C, and the rinsing time is controlled to be 1.5h; in the step (5), the water content of the down is controlled to be 26%; in the step (6) , control the drying temperature to 126°C.
Embodiment 3
[0036] Example 3: The rest are the same as in Example 1, except that in the step (2), the ash content of the down is controlled to be 1.5%; in the step (4), the prewashing time is controlled to be 0.4h, and the heating of the washing process is controlled. The temperature is 42°C, the washing time is controlled to be 1.1h, the rinsing temperature is controlled to be 33°C, and the rinsing time is controlled to be 2h; in the step (5), the moisture content of the down is controlled to be 28%; in the step (6), Control drying temperature is 130 ℃.
[0037] After the above process steps, the down samples are taken out to be tested:
[0038] serial number Moisture content / % Bacterial residual rate / % texture elasticity Example 1 0.02 0 soft it is good Example 2 0.01 0 soft it is good Example 3 0.01 0 soft it is good
[0039] From the above data, it can be seen that the water content of the produced down samples is extremel...
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