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Wearable nut and manufacture method thereof

A manufacturing method and technology of nuts, applied in the direction of nuts, threaded fasteners, connecting components, etc., can solve the problems of low hardness, poor wear resistance, unsatisfactory, etc., achieve high hardness, reduce phase transition stress, and reduce cracks The effect produced

Inactive Publication Date: 2015-01-07
奥展实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Screws and nuts are common fasteners in various industries. In the traditional process, copper alloys with high copper content are often used for processing. The materials have low hardness and poor wear resistance, which cannot meet the needs of the rapidly developing industry and construction industry.

Method used

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  • Wearable nut and manufacture method thereof
  • Wearable nut and manufacture method thereof
  • Wearable nut and manufacture method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] 1. The manufacturing steps of alloy materials are as follows:

[0032] 1) Take the raw material iron and put it into a low-frequency melting furnace and heat it at 1000°C for 10 hours, then put the molten material in the low-frequency melting furnace in a converter and simultaneously use a 20T oxygen top-blown converter; the low-frequency melting furnace heats the material through electromagnetic induction.

[0033] The refining of molten steel outside the furnace is to move the refining tasks to be completed in the general steelmaking furnace, such as desulfurization, deoxidation, degassing, removal of non-metallic inclusions, adjustment of steel composition and molten steel temperature, etc., to the "ladle" outside the furnace. ” or in a dedicated container. In this way, the original steelmaking process is divided into two steps. First, melting and primary refining are carried out in a general steelmaking furnace. In this embodiment, a low-frequency melting furnace is...

Embodiment 2

[0048] 1. The manufacturing steps of alloy materials are as follows:

[0049] 1) Take the raw material iron and put it into a low-frequency melting furnace and heat it at 1200°C for 15 hours, then put the molten material in the low-frequency melting furnace into a converter and simultaneously use a 35T oxygen top-blown converter;

[0050] The raw material iron is composed of pig iron block and scrap steel, wherein the pig iron block is the main raw material for steelmaking, and generally accounts for 70%-100% of the loaded amount. The chemical heat and physical heat of molten iron obtained by heating the pig iron block are the main heat sources for the oxygen top-blown converter steelmaking. The silicon (Si) content of each element in the pig iron block is 0.30% to 0.60%; the manganese (Mn) content is 0.20% to 0.80%; the lower the phosphorus (P) content is ≤0.20%; the sulfur (S) content is ≤0.05%; The carbon (C) content is 3.5% to 4.5%. The sulfur and phosphorus content of s...

Embodiment 3

[0063] 1. The manufacturing steps of alloy materials are as follows:

[0064] 1) Take the raw material iron and put it into a low-frequency melting furnace and heat it at 1050°C for 12 hours, then place the molten material in the low-frequency melting furnace in a converter and simultaneously use a 25T oxygen top-blown converter;

[0065] The raw material iron is composed of pig iron block and scrap steel, wherein the pig iron block is the main raw material for steelmaking, and generally accounts for 70%-100% of the loaded amount. The chemical heat and physical heat of molten iron obtained by heating the pig iron block are the main heat sources for the oxygen top-blown converter steelmaking. The silicon (Si) content of each element in the pig iron block is 0.30% to 0.60%; the manganese (Mn) content is 0.20% to 0.80%; the lower the phosphorus (P) content is ≤0.20%; the sulfur (S) content is ≤0.05%; The carbon (C) content is 3.5% to 4.5%. The sulfur and phosphorus content of s...

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Abstract

The invention belongs to the field of manufacturing of mechanical parts, and in particular relates to a wearable nut and a manufacture method thereof. The manufacture method of the wearable nut comprises a step of manufacturing an alloy material and a step of casting and forming the nut. According to the invention, the copper alloy material in the prior art is replaced by an alloy steel material; the manufactured wearable nut is high in hardness and abrasive resistance and satisfies high-standard requirements of industries and construction industries; by adopting a step quenching process, the phase transformation stress of a wearable nut material structure in the transformation process from austenite to martensite can be effectively reduced; generation of cracks in the transformation process is effectively reduced; in addition, compared with similar products made of copper alloy in the prior art, the hardness of the wearable nut manufactured by the invention is increased by 39-45%; the abrasive resistance of the wearable nut is increased by 18-22%; and the cracking rate of the wearable nut is reduced by 13-20%.

Description

technical field [0001] The invention belongs to the field of manufacturing mechanical parts, in particular to a wear-resistant nut and a manufacturing method thereof. Background technique [0002] Screws and nuts are common fasteners in various industries. In traditional processes, copper alloys with high copper content are often used for processing. The materials have low hardness and poor wear resistance, which cannot meet the needs of the rapidly developing industry and construction industry. Contents of the invention [0003] The object of the present invention is to provide a wear-resistant nut and its manufacturing method. The method of the invention is simple, and the manufactured wear-resistant nut has high hardness and high wear resistance, and is suitable for industry, construction and other fields. [0004] In order to solve the problems of the technologies described above, the technical scheme adopted in the present invention is as follows: [0005] A method f...

Claims

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Application Information

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IPC IPC(8): C22C38/60C22C38/36F16B37/00B23P15/00
Inventor 陈双周礼明
Owner 奥展实业有限公司