Modified red mud filling master batch for plasticizing industry and special material

A technology for fillers and special materials, applied in the field of modified red mud fillers and special materials, which can solve problems such as low output value, high energy consumption, increased cost and process complexity, and achieve excellent product performance and reduced product cost , increase the effect of other features

Inactive Publication Date: 2015-03-25
淄博龙沙高分子材料科技有限公司
View PDF4 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, there are many technologies that reuse red mud, such as the production of red mud as building materials, and the recycling of floor tiles and interior wall tiles. However, there is still such a problem in these fields , in the field of building materials is still an industry with high energy consumption and low output value;
[0004] At the same time, red mud and plastic are also used in combination, but the formula is not perfect, or the amount of red mud used is insufficient, and it can only reach 60-65% of the mass percentage. For example, the patent number is: 200910143767.9, and its maximum amount is red. The mud is 65%, but as we all know, the output of red mud is very large, and most of the output is not well used at present;
[0005] Even if the mass percentage of the red mud mentioned in the patent application 201010606051.0 is only up to 70%; but at the same time, it also requires the removal of alkalinity, adding the original flavor dealkalization agent, which virtually increases the cost and process complexity, and The performance of the obtained product is not good

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] The modified red mud filler used in the plasticizing industry is made of the following raw materials in mass percentage:

[0034] Red mud: 80%

[0035] Carrier resin: 15%

[0036] Additives: 4.5%

[0037] Surface modifier: 0.5%.

[0038] The red mud is air-selected and classified to 800 mesh.

[0039] The carrier resin is PE.

[0040] The surface modifier is an aluminate coupling agent.

[0041] The auxiliary agent is polyethylene wax.

[0042] 1) Pulverize the red mud and classify it by winnowing to 800 mesh;

[0043] 2) Mix the air-selected red mud and its various raw materials evenly, heat and melt, and then extrude according to various materials for use, wherein the screw processing temperature is 110-250°C.

[0044] The prepared product has a tensile strength of 8.5 MPa, an elongation at break of 30%, and a right-angle tear strength of 8 N / mm after tableting, and has good processability and thermal stability.

[0045] This material can be used in large quan...

Embodiment 2

[0047] The modified red mud special material used in the plasticizing industry is made of the following raw materials in mass percentage:

[0048] Red mud: 30%

[0049] Carrier resin: 65%

[0050] Auxiliary: 3%

[0051] Surface modifier: 2%.

[0052] The red mud is air-selected and classified to 1500 mesh.

[0053] The carrier resin is PE.

[0054] The surface modifier is an aluminum-titanium composite coupling agent.

[0055] Described auxiliary agent is zinc stearate.

[0056] 1) Pulverize the red mud and classify it by winnowing to 1500 mesh;

[0057] 2) Mix the sieved red mud and its various raw materials evenly, heat and melt, and then extrude according to different materials, wherein the melting temperature is 120-210°C.

[0058] The obtained product has a tensile strength of 20.5 MPa, an elongation at break of 80%, and a right-angle tear strength of 15 N / mm, which is good in processability and thermal stability.

[0059] This material can not be dealkalized in t...

Embodiment 3

[0061] The modified red mud filler used in the plasticizing industry is made of the following raw materials in mass percentage:

[0062] Red mud: 90%

[0063] Carrier resin: 5%

[0064] Additives: 4.5%

[0065] Surface modifier: 0.5%.

[0066] The red mud is air-selected and classified to 2500 mesh.

[0067]The carrier resin is prepared from APP and EVA at a mass ratio of 1:1.

[0068] The surface modifier is a titanate coupling agent.

[0069] The auxiliary agent is prepared from polyethylene wax and zinc stearate at a mass ratio of 1:1.

[0070] 1) Pulverize the red mud and classify it by winnowing to 2500 mesh;

[0071] 2) Mix the sieved red mud and its various raw materials evenly, heat and melt, and then extrude according to different materials, wherein the melting temperature is 140-195°C.

[0072] After making the product, add it to the HDPE anti-seepage film at a ratio of 30%, and the obtained geomembrane has a thickness of 3mm, and its physical index is tensile...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Tensile strengthaaaaaaaaaa
Tear strengthaaaaaaaaaa
Tensile strengthaaaaaaaaaa
Login to view more

Abstract

The invention relates to a modified red mud filling master batch for plasticizing industry and a special material for modified red mud, and belongs to the technical field of chemical industry. The modified red mud filling master batch is prepared from the following raw materials in percentage by weight: 80%-90% of red mud, 5%-15% of carrier resin, 3%-10% of auxiliary agents and 0.5%-2% of surface modification agents. The modified red mud filling master batch disclosed by the invention has no need of early dealkalization treatment, excessive drying, grinding and screening and is large in red mud usage amount and reduced in cost because the red mud usage amount is increased in a formula; and in addition, a prepared product has more excellent property and especially increases other characteristics of flame retardance, weather resistance and the like.

Description

technical field [0001] The invention relates to a modified red mud filler and a special material used in the plasticizing industry, and belongs to the technical field of chemical industry. Background technique [0002] Red mud is the polluting waste slag discharged when the aluminum industry extracts alumina. Generally, for every ton of alumina produced, 1.0 to 2.0 tons of red mud are incidentally produced. As the world's fourth largest producer of alumina, China discharges millions of tons of red mud every year. A large amount of red mud cannot be fully and effectively utilized, and can only be stacked in a large area of ​​storage yard, which occupies a large amount of land and causes serious pollution to the environment. The red mud produced in the world is about 70 million tons every year, and the red mud produced in my country is more than 30 million tons every year. The production of a large amount of red mud has caused direct and indirect impacts on human production ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): C08L23/06C08L23/12C08L23/08C08L27/06C08L55/02C08L25/06C08L77/00C08K11/00
CPCC08L23/06C08K5/098C08K5/10C08K11/005C08L23/0815C08L23/0853C08L23/12C08L27/06C08L2205/02C08L2205/025C08L2205/03C08K5/09
Inventor 沙作宏
Owner 淄博龙沙高分子材料科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products