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Device and process for preparing gasoline using synthesis gas by two-step method

A technology for synthesis gas and gasoline, which is applied in the preparation of hydroxyl compounds, the preparation of organic compounds, and the preparation of liquid hydrocarbon mixtures, etc., can solve the problems of affecting the quality of gasoline, increasing production costs, and complex processes, so as to improve quality and reduce production costs. , The effect of simplifying the process

Active Publication Date: 2015-04-22
TAIYUAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Syngas-to-methanol plant and methanol-to-gasoline plant are independent unit systems. When methanol is synthesized, methanol needs to be condensed into liquid, and when gasoline is produced, liquid methanol needs to be preheated and gasified. Therefore, there is a problem of energy consumption and the process is complicated. Increased investment
About 10% of the heavy components in the methanol production process cannot be used as gasoline fractions, and durene is the main component. The freezing point of durene is 79.24°C. Due to its high melting point, its existence seriously affects the quality of gasoline and increases production costs.

Method used

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  • Device and process for preparing gasoline using synthesis gas by two-step method
  • Device and process for preparing gasoline using synthesis gas by two-step method

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Effect test

Embodiment 1

[0034] Embodiment 1: the device that synthetic gas two-step method prepares gasoline

[0035] combined with figure 1 A kind of synthesis gas two-step process preparation gasoline device among the present invention is described,

[0036]The device includes an integrated reactor 2. The upper part of the integrated reactor 2 is connected to the preheater 1. The top of the reactor 2 is provided with a synthesis gas inlet 11. The main body of the reactor 2 is a fixed bed, including an upper catalyst bed 3 and a lower catalyst bed. Bed 4; the upper catalyst bed 3 is located at the top of the reactor 2, the left side of the reactor 2 is provided with a first cooling gas inlet 12, the end of the first cooling gas inlet 12 is provided with a first cooling gas distributor 13, the first Below the cooling gas inlet 12, there is a syngas-to-methanol catalyst, below the upper catalyst bed 3 is a first catalyst tray 15, and on the outside of the upper catalyst bed 3, a first heating furnac...

Embodiment 2

[0043] Embodiment 2: the technique that synthesis gas two-step method prepares gasoline

[0044] Specifically include the following steps:

[0045] Step (1) Syngas is produced by coal gasification, H 2 The / CO volume ratio is 2, pressurized to 3 MPa, and enters the upper catalyst bed of the fixed-bed reactor from the upper inlet after being preheated by the preheater.

[0046] Step (2) Syngas to methanol catalyst is C302 catalyst developed by Southwest Chemical Design Institute. The conditions for methanol synthesis are: reaction inlet temperature 230°C, outlet temperature 260°C, reaction pressure 3.0 MPa, gas space velocity 6000 mL·g -1 h -1 (with H 2 and CO in mind).

[0047] The mixed gas after the reaction in step (3) enters the lower catalyst bed (methanol to gasoline), and the catalyst used in the reaction is a zirconium-containing ZSM-5 molecular sieve catalyst with a silicon-aluminum ratio of 75 to 90 produced by the Shanxi Coal Chemical Industry Institute of the C...

Embodiment 3

[0054] Embodiment 3: the technique for preparing gasoline by syngas two-step method

[0055] Specifically include the following steps:

[0056] Step (1) Syngas is mainly produced by coal gasification or natural gas cracking, H 2 The / CO volume ratio is 3, pressurized to 3 MPa, and enters the upper catalyst bed of the fixed-bed reactor from the upper inlet after being preheated by the preheater.

[0057] Step (2) Syngas to methanol catalyst is C302 catalyst developed by Southwest Chemical Design Institute. The conditions for methanol synthesis are: reaction inlet temperature 240°C, outlet temperature 260°C, reaction pressure 3 MPa, gas space velocity 7000 mL·g -1 h -1 (with H 2 and CO in mind).

[0058] The mixed gas after the reaction in step (3) enters the lower catalyst bed (methanol to gasoline), and the catalyst used in the reaction is a zirconium-containing ZSM-5 molecular sieve catalyst with a silicon-aluminum ratio of 75 to 90 produced by the Shanxi Coal Chemical In...

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Abstract

The invention discloses a device and a process for preparing gasoline using synthesis gas by a two-step method. The process comprises the following steps that: the pressurized synthesis gas flows to a fixed-bed reactor after being preheated; a synthetic gas to methanol catalyst and a methanol to gasoline catalyst are respectively arranged in the fixed-bed reactor; the synthesis gas flows from the upper part of the fixed-bed reactor containing two sections of catalyst beds and is sequentially subjected to methanol synthesis and gasoline synthesis, and then a mixed gas flowing out of the bottom of the fixed-bed reactor exchanges heat and then flows into an oil-water separator to be separated to give crude gasoline, dry gas, water and impurities; the crude gasoline flows into a debutanizer to be separated to obtain a C5<+> gasoline component and an LPG product; the C5<+> gasoline component enters a gasoline separating column to be separated to obtain light gasoline, heavy gasoline and durene; the durene is mixed with a certain amount of benzene and then enters a durene conversion reactor to react to obtain a gasoline fraction. The device and the process provided by the invention have the advantages of low investment, simple process flow, and complete conversion of a by-product durene to the gasoline fraction.

Description

technical field [0001] The invention relates to a device and a process for preparing gasoline by a two-step synthesis gas method, and belongs to the technical field of gasoline preparation methods in coal chemical industry. Background technique [0002] With the rapid development of China's economy, the demand for oil resources is increasing. However, my country's energy structure is rich in coal, short of oil, and low in gas, and the supply and demand are very contradictory. It is estimated that by 2020, my country's dependence on oil imports may reach 65%, and the energy security, economic security, and national security of the entire country are facing serious threats. [0003] In the 1970s, the US Mobile company successfully developed the methanol conversion to gasoline technology using ZSM-5 as a catalyst, and the company applied for a number of patents related to methanol to gasoline, such as the methanol to olefin patent published in US Patent US3931349 , using a two...

Claims

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Application Information

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IPC IPC(8): B01J8/04C10G3/00C07C29/152C07C31/04
CPCY02P30/20B01J8/0449B01J2219/00006B01J2219/00186B01J2219/00761C07C29/152C07C31/04C10G3/42
Inventor 吕永康陈虎任瑞鹏王莹范宝芸
Owner TAIYUAN UNIV OF TECH