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Method for processing gum dipping tyre fabric fibers or cord threads based on high-energy electrons

A technology of impregnated cord fabric and high-energy electronics, which is applied in the direction of pretreatment surface, device for coating liquid on the surface, coating, etc., can solve the problems of low solid content of impregnated glue, large energy consumption, scarcity of equipment, etc., and achieve control Costs and repairs, increased productivity, ease of cost and repair effects

Inactive Publication Date: 2015-04-22
HUBEI ERAY NUCLEAR TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. High energy consumption: the whole process needs to consume a lot of energy to provide hot air;
[0006] 2. Large pollution: due to the low solid content of the impregnated glue used in conjunction with the hot air drying technology, heating causes a large amount of volatile solvents to volatilize, resulting in VOC emissions, which seriously pollute the environment;
[0007] 3. Low efficiency: the drying process takes a long time, resulting in low overall efficiency;
[0008] 4. Large equipment: The equipment not only covers a large area and is high in height, but also has a complex structure and is difficult to maintain
[0010] However, due to the large span between high-energy electron generation equipment and the cord fabric industry, there is currently no precedent for the direct application of high-energy electron generation equipment to the production process of cord fabrics at home and abroad; Short, and there is no corresponding experimental equipment, so the research on using high-energy electrons to dry dipped cord fabrics is still in the initial stage of innovation

Method used

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  • Method for processing gum dipping tyre fabric fibers or cord threads based on high-energy electrons
  • Method for processing gum dipping tyre fabric fibers or cord threads based on high-energy electrons
  • Method for processing gum dipping tyre fabric fibers or cord threads based on high-energy electrons

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Effect test

Embodiment 1

[0028] This embodiment is carried out by using the method of the present invention for treating dipped cord fabric fibers or cords based on high-energy electrons. The selection range of the voltage is between 200~600KV, and the selection range of the radiation absorbed dose is between 0.5~60KGy. In this embodiment, the electron beam irradiation voltage is adjusted to 200KV, the radiation absorption dose is 20KGy, and the impregnating glue is cured.

[0029] In order to ensure the best curing effect, the cord fibers or cords can always be cured in an oxygen-limited environment made of protective gas. The main purpose is to prevent the occurrence of oxygen inhibition. The protective gas can be selected from nitrogen, carbon dioxide, One or more combinations of inert gases. In order to ensure continuous production and uniform irradiation, a transmission system, such as a conveyor belt or a conveyor roller, can be set up to transport the cord fabric fibers or cords.

[0030] The...

Embodiment 2

[0032] Regarding the above-mentioned embodiment 1, in this embodiment, the voltage of electron beam irradiation is adjusted to 600KV, the radiation absorption dose is 60KGy, and the impregnating glue is cured. The radiation-curable impregnating glue of this embodiment is composed of 200 parts of polyisocyanate, 240 parts of acrylate and 20 parts of vinyl ether monomer in parts by weight.

Embodiment 3

[0034] As for the above-mentioned embodiment 1, in this embodiment, the voltage of the electron beam irradiation is adjusted to 200KV, the radiation absorption dose is 0.5KGy, and the impregnating glue is cured. The radiation-curable impregnating glue of this embodiment is composed of 300 parts of polyisocyanate, 180 parts of acrylate and 40 parts of vinyl ether monomer in parts by weight.

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Abstract

The invention provides a method for processing gum dipping tyre fabric fibers or cord threads based on high-energy electrons and belongs to the technical field of tyre manufacturing. The tyre fabric fibers or the cord threads dipped with irradiation solidification dipping gum are subjected to high-energy electron irradiation solidification, wherein irradiation absorbed dose is 0.5-60 KGy. Compared with the prior art, the method has the advantages that a large amount of energy does not need to be consumed, the purpose of energy saving and emission reducing is achieved, meanwhile, time consumed in the irradiation solidification process is short, production efficiency is greatly improved, compared with hot drying equipment, related production equipment is small in size and simple in structure, and cost and maintaining can be controlled easily.

Description

technical field [0001] The invention belongs to the technical field of tire manufacturing and relates to a method for processing dipped cord fabric fibers or cords based on high-energy electrons. Background technique [0002] At present, the production of cord fabric mainly includes three major production processes of raw silk, twist weaving, and dipping; the dipping process includes three major processes of dipping, drying, and shaping. [0003] As far as the drying process is concerned, the hot air drying technology is currently used to dry the dipped cord fabric. The specific method is that the dipping machine dips the cord fabric and passes through the roller group, squeezes out the excess glue and flattens it, and then goes to the drying furnace. , through the hot air circulation method, the hot air is sprayed vertically from the gas collecting pipe in the furnace to the cord fabric in the form of thin streams. The cord fabric passes through 4 strokes in the furnace (th...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D02G3/48B05D3/06B05C3/12
Inventor 冯敬涛张杰
Owner HUBEI ERAY NUCLEAR TECH
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