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Inhibitor and device for slowing down coking of ethylene cracking furnace pipe, and application method

An ethylene cracking furnace and inhibitor technology, applied in cracking, non-catalytic thermal cracking, petroleum industry, etc., can solve the problems of effectively reaching the furnace tube in the radiant section, inhibitor coke falling off, inhibitor deposition, etc., to avoid inhibitors Good deposition and coke suppression effect, and extended operation cycle

Inactive Publication Date: 2015-04-29
CHINA PETROLEUM & CHEM CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In fact, most of the coking occurs in the second half of the furnace tube in the radiant section, while the amount of coking in the convection section is very small. The direct addition method will cause the inhibitor to deposit in the steam pipeline and part of the convection section, and cannot fully reach the furnace in the radiant section. Tube
[0011] The method of using the inhibitor is very important to the effect of inhibiting coking and the smooth operation of the cracking furnace; if the injected inhibitor solution does not vaporize quickly, and the liquid is sprayed on the high-temperature furnace tube, the creep stress of the furnace tube due to continuous cold shrinkage and thermal expansion It will cause fatigue damage; if the amount of inorganic salt preparations injected is too large, it may cause the deposition of inhibitors in the furnace tube or the loss of large pieces of coke to block the furnace tube

Method used

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  • Inhibitor and device for slowing down coking of ethylene cracking furnace pipe, and application method
  • Inhibitor and device for slowing down coking of ethylene cracking furnace pipe, and application method
  • Inhibitor and device for slowing down coking of ethylene cracking furnace pipe, and application method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] In the inhibitor for slowing coking of ethylene cracking furnace tube described in this example, the composition of potassium carbonate and ammonium pentaborate, the composition of alkali metal salt and boron-containing compound, the mass ratio of K and B is 10:1.

[0057] The SRT-IV cracking furnace of 65,000 tons / year ethylene in the industrial device has 6 sets of furnace tubes in the convection section and 8-4-1-1 arrangement of the furnace tubes in the radiation section, and each set of cross sections has a Φ141.3 section outside the furnace × 6.55mm circular pipe, the straight pipes on both sides are 2-5m long, and the straight pipe section is installed with nozzle d 0 =0.60mm atomizing nozzle. The cracking furnace feeds hydrocracking tail oil for cracking. The process conditions are: tail oil 29t / h, steam 23.2t / h, water-oil ratio 0.8, outlet temperature of radiant section 805°C, outlet pressure 0.1MPa, temperature of spanning section 550- 650°C.

[0058] Such a...

Embodiment 2

[0062] The SRT-IV cracking furnace of industrial installation 65,000 tons / year of ethylene, the same test device and method as in Example 1, puts in the raw material naphtha cracking during the operation of the cracking furnace, and the cracking conditions are: naphtha 25t / h, steam 12.5 t / h, the water-oil ratio is 0.50, the temperature of the spanning section is about 600°C, the outlet temperature of the furnace tube is 828°C, the outlet pressure is 0.1MPa, the inhibitor injection method adopts the continuous method to inject 30ppm, other conditions remain unchanged, and the cracking furnace runs for 81 days due to The furnace insulation material collapsed and the furnace stopped unplanned. At this time, the maximum temperature of the furnace tube wall in the radiant section was 1050°C.

[0063] The cracking naphtha of this furnace last year has an average period of 45 days, and the operation period of the present invention is extended to more than 1.8 times.

Embodiment 3

[0065] The GK-VI type cracking furnace of industrial installation 60,000 tons / year ethylene, the configuration arrangement of 6 groups of furnace tubes 2 passes 8 / 8, the test method identical with embodiment 1, drop into raw material naphtha cracking during cracking furnace operation, Cracking conditions: naphtha 29.6t / h, steam 14.8t / h, water-to-oil ratio 0.50, cross section temperature around 600°C, furnace tube outlet temperature 848°C, outlet pressure 0.1MPa, inhibitor injection method adopts continuous injection 30ppm, other conditions remain the same, the cracking furnace runs for 85 days unplanned shutdown, at this time the maximum temperature of the furnace tube wall in the radiant section is 1060°C.

[0066] When the furnace cracks naphtha in the same year, the average period is 45 days, and the operation period of the present invention is extended by at least 1.9 times.

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PUM

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Abstract

The invention relates to an inhibitor and device for slowing down coking of an ethylene cracking furnace pipe, and an application method. The inhibitor is a composition of alkali metal salt and boron compounds. An injectant nozzle comprises a guide pipe, wherein the guide pipe is covered with a heat insulating pipe; a nozzle is arranged at the front end of the heat insulating pipe; a guiding screw piece is arranged inside a spray cavity of the nozzle; a spraying piece is arranged at the front end of the nozzle; the injectant nozzle is mounted at the crossover section of the cracking furnace pipe. The application method comprises the following steps: the inhibitor is injected into high-temperature raw material gas in the crossover section of the cracking furnace pipe through an atomizing nozzle; aqueous solution spray of the inhibitor is injected into a cracking raw material in the cracking process; the inhibitor is used for catalyzing coke on the inner wall of a gasifying furnace pipe and gas-phase matrix coking in the presence of water vapor to slow down apparent furnace pipe coking. The inhibitor is good in coking inhibiting effect and less in added dose, and avoids sedimentation or fatigue damage of the inhibitor; the inhibitor is applied to a vapor cracking ethylene preparing device, can remarkably reduce furnace pipe coking, reduces the temperature of the pipe wall, guarantees the yield of triene, and greatly prolongs the operation cycle of the cracking furnace.

Description

technical field [0001] The invention relates to a method for reducing the coking of furnace tubes by hydrocarbon steam cracking to produce ethylene, in particular to an inhibitor, a device and a use method for slowing down the coking of ethylene cracking furnace tubes. Background technique [0002] The ethylene unit is the leading unit of a large petrochemical enterprise, and most of the production energy consumption is consumed by the cracking furnace. The operation status of the cracking furnace plays a decisive role in the benefit of the ethylene unit. [0003] Most of the world's ethylene production adopts the tube furnace cracking process. The hydrocarbon raw materials and steam are thermally cracked in the high-temperature heat-resistant furnace tube. Along with the coking reaction, a layer of coke will inevitably be formed on the inner wall of the furnace tube. With the gradual thickening of the coke layer, many adverse effects have been brought to the production: on ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10G9/16C10G9/20
CPCC10G9/16C10G9/20
Inventor 贠建华王文彬朱相春王鹏郭岩峰何宗华付静
Owner CHINA PETROLEUM & CHEM CORP
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