A kind of environment-friendly lightweight ceramsite curing agent and preparation method thereof

A technology of lightweight ceramsite and curing agent, applied in chemical instruments and methods, water/sludge/sewage treatment, sludge treatment, etc., can solve social and environmental safety hazards, pollution and poisoning, eliminate organic pollutants, Inorganic pollutants and heavy metal pollutants are difficult to achieve the effect of weight reduction and pollution control

Inactive Publication Date: 2016-12-07
郑州市少林滤材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing ceramsite uses sludge as the main raw material, kaolin, fly ash, etc. as auxiliary materials. Under certain process conditions, the decarburization and swelling of sludge are controlled, and sludge is often taken from urban domestic sewage. , printing and dyeing sewage, electroplating wastewater and other treated sludge contain a large amount of organic pollutants and inorganic pollutants, and it is very difficult to eliminate organic pollutants and inorganic pollutants in sludge, especially for heavy metal pollutants. Therefore, sludge The produced ceramsite still has certain pollution and toxicity, which poses great safety hazards to society and the environment, and is not conducive to the sustainable development of society and the environment.
[0004] At the same time, due to the complex chemical composition and microstructure of raw materials, in order to meet the purpose of reducing the weight of buildings, there is an urgent need for a curing agent that can modify ceramsite raw materials to control pollution and reduce ceramsite weight.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] An environment-friendly lightweight ceramsite curing agent, which includes the following raw materials in parts by weight: 5 parts of starch xanthate, 5 parts of walnut shell activated carbon, 5 parts of bentonite, 3 parts of chitosan-graphene composite material, dextrin 10 parts, 15 parts of glyceryl monostearate, 5 parts of magnesium oxide, 35 parts of fly ash.

[0027] A preparation method of an environment-friendly lightweight ceramsite curing agent, the preparation steps are as follows: take raw materials according to weight, put the raw materials into a reaction kettle, heat the reaction kettle to 80°C, and stir at a speed of 120r / min for 60 minutes at the same time , 50000Hz ultrasonic vibration for 15 minutes, after the reaction, it flows into the tablet press, and the tablet is cooled and formed. After crushing, the environmentally friendly lightweight ceramsite curing agent is obtained.

Embodiment 2

[0029] An environment-friendly lightweight ceramsite curing agent, comprising the following raw materials in parts by weight: 5 parts of starch xanthate, 5 parts of walnut shell activated carbon, 7 parts of bentonite, 3 parts of chitosan-graphene composite material, 10 parts of dextrin parts, 15 parts of glyceryl monostearate, 5 parts of magnesium oxide, and 28 parts of fly ash.

[0030] A preparation method of an environment-friendly lightweight ceramsite curing agent, the preparation steps are as follows: take raw materials according to weight, put the raw materials into a reaction kettle, heat the reaction kettle to 85°C, and stir at a speed of 110r / min for 50 minutes at the same time , 40,000Hz ultrasonic vibration for 25 minutes, after the reaction, it flows into the tablet press for tablet cooling and molding, and is crushed to obtain an environmentally friendly lightweight ceramsite curing agent.

Embodiment 3

[0032] An environment-friendly lightweight ceramsite curing agent, comprising the following raw materials in parts by weight: 7 parts of starch xanthate, 8 parts of walnut shell activated carbon, 9 parts of bentonite, 2 parts of chitosan-graphene composite material, 11 parts of dextrin parts, 13 parts of glyceryl monostearate, 7 parts of magnesium oxide, 20 parts of fly ash, and 1 part of fatty acid methyl ester.

[0033] A preparation method of an environment-friendly lightweight ceramsite curing agent, the preparation steps are as follows: take raw materials according to weight parts, put the raw materials into a reaction kettle, heat the reaction kettle to 88°C, and stir at a speed of 100r / min for 45 minutes at the same time , 35000Hz ultrasonic vibration for 25 minutes, after the reaction, it flows into the tablet press for tablet cooling and molding, and is crushed to obtain an environmentally friendly lightweight ceramsite curing agent.

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Abstract

The invention belongs to the technical field of ceramsite, and in particular relates to an environment-friendly lightweight ceramsite curing agent and a preparation method thereof. The environment-friendly lightweight ceramsite curing agent comprises the following raw materials in parts by weight: starch xanthate 5-9 1-3 parts of walnut shell activated carbon, 5-9 parts of bentonite, 1-3 parts of chitosan-graphene composite material, 10-12 parts of dextrin, 10-15 parts of glyceryl monostearate, 5 parts of magnesium oxide ~9 parts, 20-35 parts of fly ash; the environment-friendly lightweight ceramsite curing agent of the present invention is used to modify the ceramsite raw materials, so that each raw material can reach the purpose of mutual compatibility and form a homogeneous dispersion system. It changes the previous physical state, and can solidify and stabilize the organic and inorganic pollutants in the raw materials to achieve the purpose of pollution control.

Description

technical field [0001] The invention relates to the technical field of curing agents, in particular to an environment-friendly lightweight ceramsite curing agent and a preparation method thereof. Background technique [0002] Ceramsite is a ceramsite particle, most of its appearance features are round or oval spheres, but there are also some gravel-like ceramsites that are not round or oval spheres, but irregular gravel. The shape of ceramsite varies from process to process. Ceramsite can solve engineering problems such as quality, fire prevention, heat insulation, and heat preservation, and can also be used for horticultural and hydroponic planting. [0003] The existing ceramsite uses sludge as the main raw material, kaolin, fly ash, etc. as auxiliary materials. Under certain process conditions, the decarburization and swelling of sludge are controlled, and sludge is often taken from urban domestic sewage. , printing and dyeing sewage, electroplating wastewater and other...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C02F11/00
Inventor 位海军周振华
Owner 郑州市少林滤材有限公司
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