A kind of imitation marble decorative plate and preparation method thereof

A technology of imitating marble and decorative boards, applied in the field of building materials, can solve the problems of long cement hydration time, prolonged setting time, long production process, etc. Effect

Inactive Publication Date: 2016-08-17
GUIZHOU KAILIN GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The crystal form of phosphogypsum is the same as that of natural gypsum, which is a prismatic or columnar plate crystal, and its chemical composition is basically similar to that of natural gypsum. Phosphorus and organic impurities will prolong the hydration time of cement, reduce the early strength and prolong the setting time, so phosphogypsum cannot be directly used as a retarder for cement
Phosphogypsum needs to be processed. The current common method is to process phosphogypsum through washing, pretreatment, drying and calcination. This method is low in cost to obtain cement retarder, but the process of producing cement retarder from phosphogypsum is long. , the equipment investment is large, and the flocculant still inevitably contains phosphorus pentoxide and fluoride, which makes the hydration time and coagulation time of cement longer
[0005] The third method: making ammonium sulfate and calcium carbonate from phosphogypsum. This method uses ammonia and carbon dioxide to convert phosphogypsum into ammonium sulfate and calcium carbonate. Big
At present, phosphogypsum is usually mixed with a small amount of cement, pulp, fiber reinforced materials, etc., and then pressurized to make phosphogypsum fiberboard. Because phosphogypsum itself does not have gelling properties, high water content, and contains various impurities, etc. , the wear resistance, weather resistance, compressive strength and other properties of the phosphogypsum imitation marble pattern decorative board produced by this method are low, and it is difficult to meet the use requirements of building decoration materials

Method used

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  • A kind of imitation marble decorative plate and preparation method thereof
  • A kind of imitation marble decorative plate and preparation method thereof
  • A kind of imitation marble decorative plate and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] raw material:

[0043] Phosphogypsum 30kg, yellow phosphorus slag 15kg and quicklime 0.1kg.

[0044] Preparation:

[0045] Take 1.5kg of phosphogypsum and yellow phosphorus slag and send them into a mixer for mixing, stir and react at a temperature of 80°C for 4 hours, then send them into a grinder and grind them into 80-mesh fine powder to obtain phosphorus slag powder; the remaining 28.5kg of phosphorus Gypsum, quicklime, and phosphorous slag powder are put into a mixer and mixed, and then naturally aged for 16 days to obtain a mixed material; the mixed material is added to 10% of the weight of the mixed material and stirred evenly, poured into a mold, and obtained after demoulding Formed phosphogypsum base material; put the phosphogypsum base material into a curing room with normal pressure and steam temperature of 95°C for 20 hours, and then slowly dry the phosphogypsum base material at a temperature of 40°C to the moisture content Then the surface is sanded to ma...

Embodiment 2

[0047] raw material:

[0048] Phosphogypsum 80kg, yellow phosphorus slag 60kg and quicklime 10kg.

[0049] Preparation:

[0050] Take 12kg of phosphogypsum and yellow phosphorus slag and put them into a mixer for mixing, stir and react at 90°C for 4 hours, then put them into a grinder and grind them into 100-mesh fine powder to obtain phosphorus slag powder; take the remaining 68kg of phosphogypsum and quicklime , Phosphorus slag powder is sent into the blender and mixed, then naturally aged for 24 days to obtain the mixed material; add water with 15% weight of the mixed material to the mixed material and stir evenly, pour it into the mold, and obtain the formed phosphorus after demoulding. Gypsum base material: put the phosphogypsum base material into a curing room with normal pressure and a steam temperature of 105°C for 16 hours, and then slowly dry the phosphogypsum base material at a temperature of 60°C until the moisture content is 3% , then sand the surface to make th...

Embodiment 3

[0053] raw material:

[0054] Phosphogypsum 60kg, yellow phosphorus slag 25kg and quicklime 2kg.

[0055] Preparation:

[0056] Take 3kg of phosphogypsum and yellow phosphorus slag and send them into a mixer for mixing, stir and react at a temperature of 82°C for 3.5 hours, then send them into a grinder and grind them into 100-mesh fine powder to obtain phosphorus slag powder; take 57kg of phosphogypsum and quicklime, Put the phosphorus slag powder into the mixer for mixing, and then naturally age for 17 days to obtain the mixed material; add water with 12% weight of the mixed material to the mixed material, stir evenly, pour it into the mold, and obtain the formed phosphorus slag after demoulding. Gypsum substrate: put the phosphogypsum substrate into a curing room with normal pressure and steam temperature of 98°C for 17 hours, and then slowly dry the phosphogypsum substrate at a temperature of 45°C until the moisture content is 6% , then sand the surface to make the surfa...

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Abstract

The invention discloses a marble-texture-imitation decorative board and a preparation method thereof. The marble-texture-imitation decorative board is prepared from following raw materials, by weight, 30-80 parts of phosphogypsum, 15-60 parts of yellow phosphorus furnace slag and 0.1-10 parts of quick lime. The preparation method mainly includes following steps: mixing the yellow phosphorus furnace slag with a less amount of the phosphogypsum and performing a stir-reaction at a certain temperature and grinding a reaction product to obtain phosphorus slag powder; and mixing and aging the residual phosphogypsum and the phosphorus slag powder to obtain a mixture material; pouring the mixture material into a die to form a phosphogypsum base material; performing vapor maintenance to the formed phosphogypsum base material; spraying a marble-texture paint onto the phosphogypsum base material and drying the painted phosphogypsum base material. The preparation method is simple and convenient to operate. The produced marble-texture-imitation decorative board is light in weight, is good in water and fire resistance, is high in compressive strength and is strong in weather resistance. The decorative board can be widely used as an indoor / outdoor decorative material.

Description

technical field [0001] The invention relates to the technical field of building materials, in particular to a marble-like decorative board and a preparation method thereof. Background technique [0002] In the phosphoric acid production process, every ton of P produced 2 o 5 Five tons of phosphogypsum are produced by-product, and the annual by-production of phosphogypsum by medium-sized phosphoric acid production enterprises is about 3.5 million tons. So much phosphogypsum not only requires a large slag dump, but also causes water pollution. At present, the most commonly used phosphogypsum treatment methods are as follows: [0003] The first method: Phosphoric acid paste is used to backfill the pit. According to statistics, when phosphogypsum is not used to backfill the mine shaft, the filling cost of the mine shaft accounts for 1 / 3 of the mining, and the filling material accounts for 80% of the filling cost. If phosphogypsum is used to fill the mine shaft, the filling c...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/14C04B18/14C04B41/71B28B11/24
CPCY02W30/91
Inventor 杨永彬杨步雷向前勇王伟刘小成胡新菊李泽钢
Owner GUIZHOU KAILIN GRP CO LTD
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