A floating vibrator ultrasonic salt bath compound cleaning machine and its use method

A salt-bath compounding and washing machine technology, applied in the field of washing machines, can solve the problems of consuming a lot of manpower, material and financial resources, heating pipe rupture, heating pipe damage, etc., to improve space utilization, reduce water consumption, and reduce heating time. Effect

Active Publication Date: 2017-03-01
SHANDONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the process of actual use, all the heating tubes in these two patents work, and the heating tube works at a liquid temperature of 250°C for 30 minutes. During this period, the heating tube is always in a heated state, and the part exposed to the air The surface load of the heating tube is too large, and the internal temperature is too high, which will easily cause the internal expansion of the heating tube, resulting in the rupture of the heating tube
Moreover, the heating tube is a consumable part, which is easy to cause irreversible damage to the heating tube due to the collision of the workpiece during the cleaning process, and because it is more troublesome to replace, once it is replaced, the equipment will not be able to work. At the same time, during equipment maintenance will consume a lot of manpower, material and financial resources
In addition, in the above two patents, the ultrasonic vibrator is installed on the outer wall of the cleaning tank. When the ultrasonic vibrator vibrates too strongly, it is easy to fall off, and the setting position of the ultrasonic vibrator cannot be adjusted according to the part to be cleaned, resulting in low cleaning efficiency.

Method used

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  • A floating vibrator ultrasonic salt bath compound cleaning machine and its use method
  • A floating vibrator ultrasonic salt bath compound cleaning machine and its use method
  • A floating vibrator ultrasonic salt bath compound cleaning machine and its use method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] like Figure 1-4 As shown, a floating vibrator ultrasonic salt bath composite cleaning machine includes a closed frame, and a heat-insulating fan 1 is arranged on the upper end of the frame. frame connection; the middle of the frame is cuboid, the size of the middle part of the frame is greater than the position of the bottom, an observation window is set in the middle of the frame, and a cuboid cleaning tank 5 is set at the bottom of the frame, and the top of the cleaning tank The vibrator board is arranged, and the ultrasonic vibrator is arranged on the vibrator board. When in use, the head of the ultrasonic vibrator is immersed in the liquid in the cleaning tank, the width of the lower part of the rack is smaller than the width of the middle part, and a workbench 4 is horizontally set at the bottom of the cleaning tank 5 , a support plate for supporting the cleaning tank is set below the workbench 4, the support plate is a ceramic glass plate 6, and a heating coil 7 ...

Embodiment 2

[0048] A floating vibrator ultrasonic salt bath composite cleaning machine, comprising a closed frame, on the upper end of the frame is provided a heat-insulating fan 1, and the heat-insulating fan 1 is connected to the frame through an inverted frustum-shaped protective cover 2; The middle of the rack is in the shape of a cuboid, the size of the middle part of the rack is larger than that of the lower part, an observation window is set in the middle of the rack, a cuboid cleaning tank is set in the lower part of the rack, and a vibrator plate is set on the top of the cleaning tank. An ultrasonic vibrator is arranged on the vibrator plate. When in use, the head of the ultrasonic vibrator is immersed in the liquid in the cleaning tank. A plurality of workbenches are horizontally arranged at the bottom of the wash tank. A certain distance; a support plate for supporting the cleaning tank is set under the workbench, the support plate is a ceramic glass plate, and a heating coil us...

Embodiment 3

[0051] A floating vibrator ultrasonic salt bath composite cleaning machine, comprising a closed frame, on the upper end of the frame is provided a heat-insulating fan 1, and the heat-insulating fan 1 is connected to the frame through an inverted frustum-shaped protective cover 2; The middle of the frame is cuboid, the size of the middle part of the frame is greater than the position of the lower part, an observation window is set in the middle of the frame, and a plurality of parallel cleaning tanks 5 that are all in a rectangular parallelepiped shape are vertically set at the lower part of the frame. A vibrator plate is arranged on the top of the cleaning tank, and an ultrasonic vibrator is arranged on the vibrator plate. When in use, the head of the ultrasonic vibrator is immersed in the liquid in the cleaning tank, and a workbench 4 is horizontally set at the bottom of each cleaning tank 5. A support plate for supporting the cleaning tank is arranged under the workbench 4, t...

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Abstract

The invention discloses a floating vibrator ultrasound salt bath compound cleaning machine and a use method thereof. The floating vibrator ultrasound salt bath compound cleaning machine comprises a sealed machine frame, wherein a thermal insulation fan is arranged at the upper end of the sealed machine frame, a vibrator plate used to movably install an ultrasonic vibrator is vertically arranged on the outer side of the middle of the machine frame, a rinse tank is arranged on the lower portion of the interior of the machine frame, a work platform is horizontally arranged in the rinse tank, a support plate is arranged below the work platform, and a heating coil heated through an electromagnetic heating mode is arranged below the support plate. The floating vibrator ultrasound salt bath compound cleaning machine and the use method thereof have the advantages that 1) by using the electromagnetic heating mode to heat the heating coil, sustainable work can be achieved when fused salt is under 300 degree centigrade, a whole use labor hour is provided, and cleaning efficiency is improved; 2) by using the electromagnetic heating mode, accurate control for work temperature of the floating vibrator ultrasound salt bath compound cleaning machine is achieved, temperature control accuracy for the floating vibrator ultrasound salt bath compound cleaning machine is raised to + / -5 degree centigrade, a heating range from 170 degree centigrade to 300 degree centigrade is achieved, and heating time is reduced to 10min; 3) by using the vibrator plate to fix the ultrasonic vibrator, the ultrasonic vibrator is prevented from falling off due to high temperature.

Description

technical field [0001] The invention relates to a cleaning machine, in particular to a floating vibrator ultrasonic salt bath composite cleaning machine suitable for cleaning remanufactured parts in the machinery industry and its use method. Background technique [0002] Domestic and foreign research on industrial cleaning can be roughly divided into physical cleaning and chemical cleaning. However, in actual cleaning, there are often both physical and chemical effects. Depending on the location, purpose, and complexity of the material, the cleaning techniques and methods used in the cleaning process are also different, and multiple cleaning methods are often required to be applied continuously or simultaneously. Commonly used cleaning methods include immersion cleaning, shower washing, spray cleaning, high-pressure water jet cleaning, shot blasting cleaning, shot blasting cleaning, ultrasonic cleaning, thermal decomposition cleaning, electrolytic cleaning, laser cleaning, d...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B08B3/12B08B3/10
CPCB08B3/10B08B3/12
Inventor 贾秀杰孙一航李方义王兴杨明斌张健李建勇姚帅帅
Owner SHANDONG UNIV
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