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Nickel slag processing method for efficiently recovering iron resource

A technology for nickel slag treatment and iron recovery, applied in the direction of improving process efficiency, etc., can solve the problems of slag splashing, high energy consumption for reducing and replacing FeO, and affecting the quality of steel, so as to achieve low energy consumption, promote resource reuse, and reduce energy consumption. cost effect

Inactive Publication Date: 2015-10-21
LANZHOU UNIVERSITY OF TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] However, since the iron oxide in the fayalite phase is wrapped by the quartz phase, the strength is high, the structure is compact, and it is difficult to be penetrated by the reducing gas, resulting in poor reducibility. It must be replaced by a solid C reducing agent at a higher temperature. Reduction, the reduction products are Fe and SiO 2 ; From the ion theory of slag, it can be known that the pure quartz phase has a very high viscosity, which will make it difficult to separate the reduced slag and iron; trace elements contained in nickel slag, such as Cu, As and other elements will be reduced and brought into the iron , which cannot be removed in the later stage of iron and steel smelting and seriously affects the quality of iron and steel; according to the actual situation of nickel slag treatment in Jinchuan Company, a large amount of foamy slag will be generated in the process of iron reduction and iron extraction, causing slag to splash; in addition, the energy consumption of reducing and replacing FeO High, not economically feasible, and has not yet formed an industrial production scale, resulting in a large amount of nickel slag piled up in the slag yard

Method used

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  • Nickel slag processing method for efficiently recovering iron resource
  • Nickel slag processing method for efficiently recovering iron resource
  • Nickel slag processing method for efficiently recovering iron resource

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] Add the molten nickel slag produced by the flash furnace with a temperature of 1250-1350°C into the heating furnace, heat the molten nickel slag to a temperature of 1400°C, add quicklime, keep it warm, and after complete reaction, the alkalinity (CaO / SiO 2 ) is the modified nickel slag of 1.2; under the condition of keeping the temperature of the modified nickel slag at 1400°C, the heating furnace bottom blows air with a flow rate of 180mL / min, and weakly oxidizes the modified nickel slag for 60 minutes to obtain the oxidized nickel slag ; After reducing the temperature of the oxidized nickel slag to 1200°C at a cooling rate of 5°C / min, water quenching and cooling, and after it is completely solidified, a consolidated nickel slag is obtained; crushing and ball milling the consolidated nickel slag until the particle size is below 200 mesh, such as figure 1 Shown; The powder slag after ball milling is separated with the magnetic separator of magnetic field strength 0.2T, r...

Embodiment 2

[0051] The molten nickel slag that cannot be processed in time due to equipment and process reasons at the enterprise site is heated and re-melted, and the temperature of the molten nickel slag is 1300°C. Add limestone and keep it warm. After complete reaction, the alkalinity (CaO / SiO 2 ) is the modified nickel slag of 1.0; under the condition of keeping the temperature of the modified nickel slag at 1300°C, blowing air with a flow rate of 120mL / min below the liquid level, and weakly oxidizing the modified nickel slag for 30 minutes, the oxidized nickel slag; the temperature of the oxidized nickel slag is lowered to 1200°C at a cooling rate of 4°C / min, then water quenched and cooled, and after it is completely solidified, a consolidated nickel slag is obtained; the consolidated nickel slag is crushed and ball-milled until the particle size is below 200 mesh, Magnetic separation separates the powder slag after ball milling, recovers magnetic substances, and completes the treatme...

Embodiment 3

[0053] Heating and re-melting the nickel slag that has not been processed and piled up in the slag yard, and making the temperature of the molten nickel slag 1500°C, adding magnesium carbonate, keeping it warm, and after complete reaction, the modified nickel slag with an alkalinity of 1.4 is obtained; Under the condition of keeping the temperature of the modified nickel slag at 1500°C, blow the air below the liquid level with a flow rate of 200mL / min, weakly oxidize the modified nickel slag for 45 minutes, and obtain the oxidized nickel slag; with a cooling rate of 3°C / min After the temperature of the oxidized nickel slag is lowered to 1200°C, it is cooled by water quenching, and after it is completely solidified, the consolidated nickel slag is obtained; the consolidated nickel slag is crushed and ball milled to a particle size below 200 mesh, and the powder slag after ball milling is separated by magnetic separation. The magnetic substance is recovered and the treatment of n...

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Abstract

The invention provides a nickel slag processing method for efficiently recovering an iron resource. The method includes the steps that nickel slag is fused, the temperature is kept, a modification agent is added, heat preservation is carried out, and modified nickel slag with the alkalinity ranging from 1.0 to 1.4 is obtained after complete reacting is made; air or oxygen is blown from the bottom or from the top below the liquid face, weak oxidation treatment is carried out on the modified nickel slag, and oxidized nickel slag is obtained; after the temperature of the oxidized nickel slag falls to 1200 DEG C with the temperature fall rate smaller than or equal to 5 DEG C / min, water quenching cooling is carried out, and solidified nickel slag is obtained after complete solidification; the solidified nickel slag is crushed and ground until the particle size is smaller than 200 meshes; and magnetic separation is carried out on slag obtained after cracker grinding, magnetic materials are recovered, and nickel slag processing is completed. By means of the processing method, the iron resource can be recovered from the nickel slag, harmful elements in the nickel slag cannot be brought into iron-rich phases, and an iron ore concentrate can be completed replaced in use. Low-energy-consumption, low-cost and safe and easy processing recovery of the iron resource is achieved, and the method is of great significance in promoting nickel slag resource recycling, enterprise energy saving and emission reduction and environmental protection.

Description

technical field [0001] The invention belongs to the technical field of metallurgical resource reuse, and relates to a method for recovering iron from nickel slag, in particular to a nickel slag treatment method for efficiently recovering iron resources. Background technique [0002] Nickel slag is industrial waste slag discharged during the process of smelting nickel metal. About 6 to 16 tons of slag are discharged from the production of 1 ton of nickel. Only Jinchuan Group in Gansu Province discharges more than 1 million tons of nickel slag every year, with a cumulative stockpile of more than 10 million tons. Nickel slag treatment is an important process in the nickel metallurgy process. It is not only related to the smoothness of nickel smelting, but also involves issues such as slag discharge and environmental pollution. It is the main issue in the development of circular economy in nickel metallurgy. [0003] The chemical composition of nickel slag varies with the nickel...

Claims

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Application Information

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IPC IPC(8): C22B1/02
CPCY02P10/20
Inventor 杜雪岩申莹莹马永波张龙王晓梅
Owner LANZHOU UNIVERSITY OF TECHNOLOGY